Gas sensor element and gas sensor

Patent metadata

Field	Value
Publication number	US-9995704-B2
Application number	US-201615224316-A
Country	US
Kind code	B2
Filing date	Jul 29, 2016
Priority date	Jan 8, 2013
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

A gas sensor element which has water-permeable electrodes, and water-impermeable leads connected to the electrodes A first electrode ( 133 ) has a space exposure portion ( 133 b ) exposed to internal space ( 160 ) of a gas sensor element ( 10 ) which communicates with an ambient atmosphere. A first lead ( 137 ) is connected to the first electrode ( 133 ). The first electrode ( 133 ) includes a first connection portion ( 133 d ) which is disposed at a position not exposed to the internal space ( 160 ) and connected to the first lead ( 137 ), and which is a portion of the first electrode ( 133 ) located most distant from the internal space ( 160 ). The entire first connection portion ( 133 d ) is located in a region A 1 which extends from the internal space ( 160 ) over a distance of 1.0 mm or less. Also enclosed is a gas sensor including the gas sensor element.

First claim

What is claimed is:

1. A gas sensor element configured as a laminate of platelike solid electrolyte bodies, comprising
electrodes provided on front sides or back sides of the solid electrolyte bodies and
leads provided on the front sides or the back sides of the solid electrolyte bodies and connected to the electrodes, respectively, wherein
the electrodes include a water-permeable third electrode disposed within an internal space of the gas sensor element, the internal space communicating with an ambient atmosphere of the gas sensor element;
the leads include a water-impermeable third lead connected to the third electrode;
the gas sensor element has a third insulation layer formed on the front side or the back side of the solid electrolyte body;
the third lead and a portion of the third electrode are formed on the third insulation layer; and
the third electrode has
an electrolyte body contact portion which is in contact with the solid electrolyte body through a through hole extending through the third insulation layer in a laminating direction of the solid electrolyte body and
a third connection portion connected to the third lead on the third insulation layer within the internal space.

2. The gas sensor element as claimed in claim 1 , wherein
the electrodes include a water-permeable fourth electrode which is in contact with a porous body having gas permeability and water permeability and exposed to an ambient atmosphere of the gas sensor element and which is disposed at such a position that the entirety thereof faces the porous body with respect to the laminating direction of the solid electrolyte body;
the leads include a water-impermeable fourth lead connected to the fourth electrode;
the gas sensor element has a fourth insulation layer formed on the front side or the back side of the solid electrolyte body;
the fourth lead and a portion of the fourth electrode are formed on the fourth insulation layer; and
the fourth electrode has
an electrolyte body contact portion which is in contact with the solid electrolyte body through a through hole extending through the fourth insulation layer in the laminating direction and
a fourth connection portion connected to the fourth lead on the fourth insulation layer at such a position as to face the porous body with respect to the laminating direction.

3. The gas sensor element as claimed in claim 1 , wherein
the gas sensor element detects a concentration of NO x contained in a gas to be measured, and
an electric current flows through the first lead or the third lead according to NO x concentration.

4. A gas sensor comprising the gas sensor element as claimed in claim 1 .

Assignees

• Ngk Spark Plug Co

Inventors

• Kamada Kentaro
• Nakagawa Masaki
• Shiotani Koji

Classifications

• G01N27/4071 Primary

  using sensor elements of laminated structure · CPC title

• G01N27/4077

  Means for protecting the electrolyte or the electrodes · CPC title

• G01N27/4078

  Means for sealing the sensor element in a housing · CPC title

• G01N27/4072

  characterized by the diffusion barrier · CPC title

• G01N33/0037

  NOx · CPC title