Tin- and phthalate-free sealant based on silane terminated polymers

Patent metadata

Field	Value
Publication number	US-9994744-B2
Application number	US-201515315979-A
Country	US
Kind code	B2
Filing date	Jun 3, 2015
Priority date	Jun 4, 2014
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

The present invention provides a moisture-curing sealant comprising a) at least one silane-functional polymer and b) at least one catalyst for the crosslinking of the silane-functional polymer, said sealant being free of organotin compounds and having, in the cured state, a secant modulus at 100% elongation and 23° C., determined to ISO 8339, of less than 0.4 MPa and a resilience at 100% elongation, determined to ISO 7389, of greater than 70%. The sealant is especially suitable as a construction sealant of the 25LM class according to DIN EN ISO 11600, especially as a facade sealant, or as a sealant according to ASTM C719 Class 50.

First claim

The invention claimed is:

1. A moisture-curing sealant comprising
a) at least one silane-functional polymer P;
b) at least one catalyst for the crosslinking of the silane-functional polymer P, and
c) at least 10 wt % of at least one plasticizer based on renewable raw materials,
wherein the sealant is free from organotin compounds and in the cured state has a secant modulus at 100% elongation and 23° C., determined to DIN EN ISO 8339, of less than 0.4 MPa and an elastic recovery at 100% elongation, determined to DIN EN ISO 7389, of ≥70%.

2. The sealant as claimed in claim 1 , wherein the sealant is free from phthalate-containing compounds.

3. The sealant as claimed in claim 1 , wherein the silane-functional polymer P does not eliminate methanol on curing.

4. The sealant as claimed in claim 1 , wherein the sealant has an extrusion force at 23° C. of less than 800 N.

5. The sealant as claimed in claim 1 , wherein the sealant a) is free from phthalate compounds, b) is free from tin, c) eliminates no methanol on curing, and d) comprises renewable raw materials.

6. The sealant as claimed in claim 1 , wherein the sealant is a construction sealant of class 25LM according to ISO 11600.

7. The sealant as claimed in claim 1 , wherein the sealant further comprises:
c) the at least one plasticizer comprising diisononyl 1,2-cyclohexanedicarboxylate, an alkylsulfonic ester of phenol, rapeseed oil methyl ester, and mixtures thereof, and/or
d) at least one filler, the at least one filler being present in the sealant in an amount of 10 wt % to 80 wt %.

8. The sealant as claimed in claim 1 , wherein the plasticizer is a rapeseed oil methyl ester.

9. The sealant as claimed in claim 1 , wherein the catalyst for the crosslinking of the silane-functional polymer P comprises a compound which has at least one amidino group.

10. The sealant as claimed in claim 1 , wherein the silane-functional polymer P is a γ-silane-terminated polymer.

11. The sealant as claimed in claim 1 , wherein the sealant comprises:
a) 20 wt % to 30 wt % of at least one silane-functional polymer P, optionally of a γ-silane-terminated polymer, the silane-functional polymer P optionally being a silane-functional polymer P which eliminates no methanol on curing,
b) 0.01 wt % to 2 wt % of at least one catalyst for the crosslinking of the silane-functional polymer P, optionally a compound which has at least one amidino group, or a bicyclic amidine, and/or organotitanate, optionally a combination of a compound which has at least one amidino group, optionally a bicyclic amidine, and an organotitanate,
c1) at least 10% of at least one plasticizer based on a renewable raw material,
c2) 0 wt % to 50 wt % of at least one other plasticizer not based on renewable raw materials, optionally a mineral oil, an alkylsulfonic ester of phenol or a fatty acid alkyl ester or a combination thereof, and
d) 10 to 60 wt % of at least one filler, and
wherein the sealant does not release methanol on curing.

12. The sealant as claimed in claim 1 , wherein the sealant in the cured state meets at least one of the following conditions:
a) an elongation at break, determined to DIN 53504, of more than 300%,
b) a Shore A hardness, determined to DIN 53505, of 10 to 40,
c) a skin-over time of 20 min to 360 min.

13. The sealant as claimed in claim 1 , wherein the silane-functional polymer P is selected from:
a silane-functional polyurethane polymer P1, obtained by the reaction of a silane having at least one group that is reactive toward isocyanate groups with a polyurethane polymer comprising isocyanate groups,
a silane-functional polyurethane polymer P2, obtained by the reaction of an isocyanatosilane with a polymer which has functional end groups that are reactive toward isocyanate groups, or
a silane-functional polymer P3, obtained by a hydrosilylation reaction of polymers having terminal double bonds.

14. The sealant as claimed in claim 1 , wherein the sealant comprises an organically modified castor oil as thixotropic agent and precipitated coated calcium carbonate as filler.

15. The sealant as claimed in claim 1 , wherein the sealant meets the requirements according to ASTM C719 class 50 or the requirements according to ASTM C719 class 50.

16. A construction sealant obtained from the sealant as claimed in claim 1 .

17. A cured sealant obtained from the sealant as claimed in claim 1 after curing thereof with water.

18. The sealant as claimed in claim 1 , wherein the at least one plasticizer comprises diisononyl 1,2-cyclohexanedicarboxylate, an alkylsufonic ester of phenol, rapeseed oil methyl ester, or combination thereof.

19. The sealant as claimed in claim 1 , wherein the catalyst for crosslinking of the silane-functional polymer P comprises a bicyclic amidine, a guanidine, a organotitanate, or a combination thereof.

20. The sealant as claimed in claim 1 , wherein the catalyst for crosslinking of the silane-functional polymer P comprises a bicyclic amidine, a guanidine, and a organotitanate.

Assignees

• Sika Tech Ag

Inventors

• Choffat Fabien

Classifications

• C08K5/101

  of monocarboxylic acids · CPC title

• C08G2190/00

  Compositions for sealing or packing joints · CPC title

• C08K5/12

  of cyclic polycarboxylic acids · CPC title

• C09K3/1021

  Polyurethanes or derivatives thereof · CPC title

• C08G18/227

  of antimony, bismuth or arsenic · CPC title