Blanks and methods for forming a shelf-ready display container

Patent metadata

Field	Value
Publication number	US-9994356-B2
Application number	US-201615071874-A
Country	US
Kind code	B2
Filing date	Mar 16, 2016
Priority date	Mar 16, 2016
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

A blank of sheet material is provided for forming a container convertible from a shipping configuration to a display configuration. The blank includes a glue panel, a front panel, a top panel, a rear panel, and a bottom panel coupled together in series by a plurality of generally parallel fold lines. The glue panel includes an opening mechanism and is configured to couple in face-to-face relationship to the bottom panel when the container is formed. The blank also includes a pair of top side panels extending from opposing side edges of the top panel, and a pair of bottom side panels extending from opposing side edges of the bottom panel. An edge perforation line extends along an edge between the top panel and the rear panel, and a face of each of the top panel, the bottom panel, and the pairs of side panels is devoid of perforation lines extending therethrough.

First claim

What is claimed is:

1. A blank for forming a container convertible from a shipping configuration to a display configuration, the blank comprising:
a glue panel, a front panel, a top panel, a rear panel, and a bottom panel coupled together in series by a plurality of generally parallel fold lines, said glue panel comprising an opening mechanism and configured to couple in face-to-face relationship to said bottom panel when the container is formed;
a pair of top side panels extending from opposing side edges of said top panel; and
a pair of bottom side panels extending from opposing side edges of said bottom panel, wherein an edge perforation line extends along an edge between said top panel and said rear panel, and wherein a face of each of said top panel, said bottom panel, and said pairs of side panels is devoid of perforation lines extending therethrough.

2. The blank in accordance with claim 1 , wherein said glue panel is configured to couple to an exterior surface of said bottom panel, such that said opening mechanism is accessible from an outside of the container when the container is formed.

3. The blank in accordance with claim 1 , wherein a width of each side panel of said pairs of side panels is substantially equal to a width of said top panel.

4. The blank in accordance with claim 1 , further comprising:
a pair of front side panels extending from opposing edges of said front panel; and
a pair of rear side panels extending from opposing edges of said rear panel.

5. The blank in accordance with claim 4 , wherein each of said pair of front side panels is configured to couple to one of said pair of top side panels at a respective first glue region, and each of said pair of rear side panels is configured to couple to one of said pair of bottom side panels at a respective second glue region, when the container is formed.

6. The blank in accordance with claim 4 , wherein said front panel, said top panel, said pair of front side panels, and said pair of top side panels are configured to be secured to said bottom panel, said rear panel, said rear side panels, and said pair of bottom side panels solely along said opening mechanism and said edge perforation line when the container is formed.

7. The blank in accordance with claim 4 , wherein at least one of said rear side panels and said front side panels includes a removable region separable from a remainder of said at least one side panel along a respective side perforation line, each said removable region is configured to couple to a corresponding one of said top side panels and said bottom side panels when the container is formed, wherein said front panel, said top panel, said front side panels, and said top side panels are configured to be secured to said bottom panel, said rear panel, said rear side panels, and said bottom side panels solely along said opening mechanism, said edge perforation line, and each said side perforation line when the container is formed.

8. The blank in accordance with claim 1 , further comprising a retaining panel coupled in series to said bottom panel, said retaining panel configured to align with said front panel in a substantially face-to-face relationship when the container is formed.

9. A container convertible from a shipping configuration to a display configuration, said container formed from a blank, said container comprising:
opposing front and rear walls, and opposing top and bottom walls perpendicular to said opposing front and rear walls, said bottom wall including a glue panel adjacent said front wall, said glue panel comprising an opening mechanism; and
a pair of opposing side walls orthogonal to said front and rear walls and said top and bottom walls, each of said side walls comprising a top side panel emanating from said top wall and a bottom side panel emanating from said bottom wall, wherein an edge perforation line extends along an edge between said top wall and said rear wall, and wherein a face of each of said top wall, said bottom wall, said top side panels, and said bottom side panels is devoid of perforation lines extending therethrough.

10. The container in accordance with claim 9 , wherein said glue panel is coupled to an exterior surface of said bottom wall, such that said opening mechanism is accessible from an outside of said container.

11. The container in accordance with claim 9 , wherein a width of each panel of said top side panels and said bottom side panels is substantially equal to a width of said top wall.

12. The container in accordance with claim 9 , wherein each said side wall further comprises:
a front side panel emanating from said front wall; and
a rear side panel emanating from said rear wall.

13. The container in accordance with claim 12 , wherein said front side panel is coupled to said top side panel at a respective first glue region, and said rear side panel is coupled to said bottom side panel at a respective second glue region.

14. The container in accordance with claim 12 , wherein said front wall comprises a front panel emanating from said top wall, and wherein said front panel, said top wall, said front side panel of each said side wall, and said top side panel of each said side wall are secured to said bottom wall, said rear wall, said rear side panel of each said side wall, and said bottom side panel of each said side wall solely along said opening mechanism and said edge perforation line.

15. The container in accordance with claim 12 , wherein said front wall comprises a front panel emanating from said top wall, and wherein at least one of said rear side panels and said front side panels includes a removable region separable from a remainder of said at least one side panel along a respective side perforation line, each said removable region is coupled to a corresponding one of said top side panels and said bottom side panels, wherein said front panel, said top wall, said front side panels, and said top side panels are secured to said bottom wall, said rear wall, said rear side panels, and said bottom side panels solely along said opening mechanism, said edge perforation line, and each said side perforation line.

16. The container in accordance with claim 9 , wherein said front wall comprises a front panel emanating from said top wall and a retaining panel emanating from said bottom wall, said retaining panel is in a substantially face-to-face relationship with said front panel.

17. A method for forming a container convertible from a shipping configuration to a display configuration from a blank, said method comprising:
rotating a series of panels of the blank including a glue panel, a front panel, a top panel, a rear panel, and a bottom panel about a plurality of generally parallel fold lines, and coupling the glue panel in face-to-face relationship to the bottom panel, to form a front wall, a top wall, a rear wall, and a bottom wall of the container, wherein the glue panel includes an opening mechanism; and
forming a pair of opposing side walls, wherein forming the side walls comprises rotating a pair of top side panels and a pair of bottom side panels into orthogonal relationship with the front wall, the top wall, the rear wall, and the bottom wall, wherein the top side panels extend from opposing side edges of the top panel and the bottom side panels extend from opposing side edges of the bottom panel, wherein an edge perforation line extends along an edge between the top panel and the rear panel, and wherein a face of each of the top panel, the bottom panel, and the pairs of side panels is devoid of perforation lines extending therethrough.

Assignees

• Westrock Shared Services Llc

Inventors

• Couture David G

Classifications

• B31B2120/00

  Construction of rigid or semi-rigid containers · CPC title

• B31B50/48

  by folding or tucking in locking flaps · CPC title

• B31B50/26

  Folding sheets, blanks or webs · CPC title

• B31B50/74

  Auxiliary operations · CPC title

• B31B50/62

  by adhesives · CPC title