Regenerative braking power distribution

Patent metadata

Field	Value
Publication number	US-9994108-B2
Application number	US-201615250128-A
Country	US
Kind code	B2
Filing date	Aug 29, 2016
Priority date	Aug 29, 2016
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

A vehicle system includes a voltage converter configured to electrically isolate and convert power transferred between high voltage (HV) and low voltage (LV) busses, and a controller configured to, responsive to regenerative power exceeding a charge power limit of a traction battery receiving charge via the HV bus, increase an output voltage of the converter to initiate transfer of some of the regenerative power to an auxiliary battery connected with the LV bus.

First claim

What is claimed is:

1. A vehicle system comprising:
a voltage converter configured to electrically isolate and convert power transferred between high voltage (HV) and low voltage (LV) busses; and
a controller configured to, responsive to regenerative power exceeding a charge power limit of a traction battery receiving charge via the HV bus, increase an output voltage of the converter to initiate transfer of some of the regenerative power to an auxiliary battery connected with the LV bus.

2. The system of claim 1 , wherein the controller is further configured to, responsive to the regenerative power exceeding the charge power limit and a charge power limit of the auxiliary battery, increase friction braking.

3. The system of claim 1 , wherein the controller is further configured to regulate a voltage on the HV bus to maintain charging of the traction battery at the charge power limit while the some of the regenerative power is being transferred to the auxiliary battery.

4. The system of claim 1 , wherein the controller is further configured to, responsive to the regenerative power being less than the charge power limit, maintain distribution of the regenerative power such that a difference between the regenerative power and total power consumed is less than a threshold.

5. The system of claim 1 , wherein the controller is further configured to, responsive to a difference between power measured at the traction battery and the charge power limit being greater than a threshold following the increase, decrease the output voltage.

6. The system of claim 1 , wherein the voltage converter is a DC-to-DC converter.

7. The system of claim 1 , wherein the regenerative power is generated via application of negative torque by an electric machine responsive to a deceleration request.

8. A method for a vehicle comprising:
responsive to regenerative power being greater than a charge power limit of a traction battery, regulating by a controller an output of a voltage converter configured to electrically isolate and convert power transferred between high voltage (HV) and low voltage (LV) busses such that some of the regenerative power is transferred from the HV bus to the LV bus to charge an auxiliary battery.

9. The method of claim 8 further comprising, responsive to the regenerative power exceeding the charge power limit and a charge power limit of the auxiliary battery, increasing friction braking.

10. The method of claim 8 further comprising regulating a voltage on the HV bus to maintain charging of the traction battery at the charge power limit while the some of the regenerative power is transferred from the HV bus to the LV bus.

11. The method of claim 8 further comprising, responsive to the regenerative power being less than the charge power limit, maintaining distribution of the regenerative power such that a difference between the regenerative power and total power consumed is less than a threshold.

12. The method of claim 8 further comprising, responsive to a difference between power measured at the traction battery and the charge power limit being greater than a threshold following initiation of transfer of the some of the regenerative power, decreasing the output.

13. The method of claim 8 , wherein the voltage converter is a DC-to-DC converter.

14. The method of claim 8 , wherein the regenerative power is generated via application of negative torque by an electric machine responsive to a deceleration request.

15. A braking system for a vehicle comprising:
an electric machine configured to charge a traction battery via a high voltage (HV) bus by applying opposing torque to a rotational motion of an engine;
a voltage converter configured to electrically isolate and convert power transferred between the HV bus and a low voltage (LV) bus; and
a controller configured to, responsive to an amount of power generated from application of the opposing torque being greater than a charge power limit of the battery, increase an output voltage of the converter to initiate transfer of some of the power to the LV bus.

16. The system of claim 15 , wherein the controller is further configured to, responsive to the amount being greater than the charge power limit and a charge power limit of an auxiliary battery connected with the LV bus, increase friction braking.

17. The system of claim 15 , wherein the controller is further configured to regulate a voltage on the HV bus to maintain charging of the battery at the charge power limit while the some of the power is being transferred to the LV bus.

18. The system of claim 15 , wherein the controller is further configured to, responsive to the power being less than the charge power limit, maintain distribution of the power such that a difference between the power and total power consumed is less than a threshold.

19. The system of claim 15 , wherein the controller is further configured to, responsive to a difference between power measured at the traction battery and the charge power limit being greater than a threshold following the increase, decrease the output voltage.

20. The system of claim 15 , wherein the voltage converter is a DC-to-DC converter.

Assignees

• Ford Global Tech Llc

Inventors

• Symanow David Anthony
• Kok Daniel Benjamin
• Hartl Derek
• Mohr Jeffrey Raymond
• Treharne William David

Classifications

• B60K6/448

  Electrical distribution type · CPC title

• B60L11/1868

  Operations & Transport · mapped topic

• B60Y2400/61

  Arrangements of controllers for electric machines, e.g. inverters · CPC title

• Y10S903/947

  Characterized by control of braking, e.g. blending of regeneration, friction braking · CPC title

• B60L2240/527

  Voltage · CPC title