Liquid discharge apparatus and liquid discharge method

Patent metadata

Field	Value
Publication number	US-9994048-B2
Application number	US-201615389154-A
Country	US
Kind code	B2
Filing date	Dec 22, 2016
Priority date	Dec 28, 2015
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

A liquid discharge apparatus includes: a head unit that discharges a liquid from each of a plurality of nozzles and causes a liquid column to extend downwardly; a liquid droplet generating unit that irradiates the liquid column with a laser beam from a position separated from the plurality of nozzles and separates liquid droplets from the liquid column; and a direction changing unit that applies energy to the liquid droplets and changes a flying direction of the liquid droplets.

First claim

What is claimed is:

1. A liquid discharge apparatus comprising:
a head unit that discharges a liquid from each of a plurality of nozzles and causes a liquid column to extend downwardly;
a liquid droplet generating unit that irradiates the liquid column with at least one laser beam from a position separated from the plurality of nozzles and separates liquid droplets from the liquid column; and
a direction changing unit that applies energy to the liquid droplets and changes a flying direction of the liquid droplets,
wherein the head unit includes first and second nozzle arrays in each of which the plurality of nozzles are arranged, and
wherein, when the head unit is viewed in a direction toward the head unit from a position at which the liquid droplet generating unit emits the laser beam, the first nozzle array is positioned in front of the second nozzle array and each of the nozzles included in the second nozzle array is disposed at a position shifted in a horizontal direction from each of the nozzles included in the first nozzle array,
wherein the liquid droplet generating unit irradiates, with the at least the one laser beam, the liquid columns extending downwardly from the first nozzle array and the liquid columns extending downwardly from the second nozzle array.

2. The liquid discharge apparatus according to claim 1 ,
wherein the laser beam has a condensed shape of which a horizontal width in the horizontal direction is wider than a vertical width in a vertical direction and irradiation is performed over a plurality of the liquid columns extending downwardly from the first and second nozzle arrays, respectively.

3. The liquid discharge apparatus according to claim 1 ,
wherein the liquid droplet generating unit performs scanning with the laser beam such that irradiation is performed on a plurality of the liquid columns extending downwardly from the first and second nozzle arrays, respectively.

4. The liquid discharge apparatus according to claim 1 ,
wherein the direction changing unit performs irradiation with a laser beam and applies light energy as the energy to the liquid droplets generated from the first and second nozzle arrays, respectively.

5. The liquid discharge apparatus according to claim 4 ,
wherein the direction changing unit irradiates, with at least the one laser beam, the liquid droplets generated from the first nozzle array and the liquid droplets generated from the second nozzle array.

6. The liquid discharge apparatus according to claim 1 ,
wherein the head unit includes
a first liquid chamber that communicates with each of the plurality of nozzles which configure the first nozzle array, and that stores a liquid, and
a second liquid chamber that communicates with each of the plurality of nozzles which configure the second nozzle array, and that stores a liquid.

7. The liquid discharge apparatus according to claim 6 ,
wherein the liquid stored in the first liquid chamber is a first liquid, and
wherein the liquid stored in the second liquid chamber is a second liquid containing a component that is different from components of the first liquid.

8. The liquid discharge apparatus according to claim 1 ,
wherein the liquid droplet generating unit generates liquid droplets having a first size and liquid droplets having a second size that is larger than the first size.

9. The liquid discharge apparatus according to claim 8 , further comprising:
a collecting unit that collects the liquid droplets having the first size or the liquid droplets having the second size and resupplies the collected liquid to the head unit.

10. The liquid discharge apparatus according to claim 9 ,
wherein the direction changing unit changes a flying direction of the liquid droplets having the first size, but does not change a flying direction of the liquid droplets having the second size, and
wherein the collecting unit does not collect the liquid droplets having the first size, of which the flying direction is changed, but collects the liquid droplets having the second size, of which the flying direction is not changed.

11. The liquid discharge apparatus according to claim 9 ,
wherein the direction changing unit changes a flying direction of the liquid droplets having the first size, but does not change a flying direction of the liquid droplets having the second size, and
wherein the collecting unit collects the liquid droplets having the first size, of which the flying direction is changed, but does not collect the liquid droplets having the second size, of which the flying direction is not changed.

12. The liquid discharge apparatus according to claim 1 , further comprising:
an energy applying unit that applies energy to the liquid droplets having landed on a predetermined target object.

13. The liquid discharge apparatus according to claim 12 ,
wherein the liquid is a flowable composition that contains powder and a solvent, and
wherein the energy applying unit applies energy to the liquid droplets having landed, thereby sintering the powder in the liquid droplets or melting the powder in the liquid droplets and then solidifying the powder.

14. A method for discharging a liquid comprising:
discharging a liquid from each of a plurality of nozzles and causing a liquid column to extend downwardly;
irradiating the liquid column with at least one laser beam from a position separated from the plurality of nozzles and separating liquid droplets from the liquid column; and
applying energy to the liquid droplets and changing a flying direction of the liquid droplets,
wherein the causing the liquid column to extend downwardly includes forming liquid columns extending downwardly from first and second nozzle arrays in each of which the plurality of nozzles are arranged, and
wherein, when the first and second nozzle arrays are viewed from a position at which the laser beam is emitted in the irradiating with the laser beam, the first nozzle array is positioned in front of the second nozzle array and each of the nozzles included in the second nozzle array is disposed at a position shifted in a horizontal direction from each of the nozzles included in the first nozzle array, and
wherein the liquid droplet generating unit irradiates, with the at least the one laser beam, the liquid columns extending downwardly from the first nozzle array and the liquid columns extending downwardly from the second nozzle array.

Assignees

• Seiko Epson Corp

Inventors

• Sugai Keigo

Classifications

• B22F12/53

  Nozzles · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B41J11/002 Primary

  Curing or drying the ink on the copy materials, e.g. by heating or irradiating · CPC title

• B41J2/03 Primary

  by pressure · CPC title

• B29C64/209

  Heads; Nozzles · CPC title