Shrink wrap label coating to facilitate recycling

Patent metadata

Field	Value
Publication number	US-9990865-B2
Application number	US-201715480263-A
Country	US
Kind code	B2
Filing date	Apr 5, 2017
Priority date	Aug 21, 2013
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

The present disclosure relates to a coating composition used to form a bond in the seam area of a label substrate material that wraps around an article and is shrunk in conformance to the size and shape of the article. The coating composition is comprised of at least first and second resins, and in some instances, third resins as described herein. The coating composition provides good bond strength in the seam area of the label, and the coating composition and/or each of the resins thereof may be at least partially hydrolysable but not solutionable in a hot caustic bath, enabling separation of the label from the article during recycling. Further disclosed is a method providing for the separation of labels from the articles, and further disclosed are labeled articles employing the coating compositions.

First claim

What is claimed is:

1. A coating composition comprising:
a) at least one first resin with a Tg or a softening point from 25° C. to 115° C.;
b) at least one second resin having a Tg or a softening point lower than the Tg or softening point of the first resin; and
c) wherein the coating composition and/or each of the resins in the coating composition are at least partially hydrolysable but not solutionable in a hot caustic bath, and the coating composition, when applied to a label, enables removal of the label during recycling.

2. The coating composition of claim 1 , wherein at least one of the first and second resins is a polyester resin.

3. The coating composition of claim 1 , wherein the difference in the Tg or the softening point between the first and second resins is 20° C. to 80° C.

4. The coating composition of claim 1 , wherein the acid value of at least one of two resins in the coating composition is 0 mg KOH/g to <4 mg KOH/g.

5. The coating composition of claim 1 , wherein the acid value of two resins in the coating composition is 0 mg KOH/g to <4 mg KOH/g.

6. The coating composition of claim 4 , wherein the at least one of two resins is the first resin or second resin.

7. The coating composition of claim 5 , wherein the two resins are the first resin and second resin.

8. The coating composition of claim 1 , wherein the coating composition comprises a third resin having a Tg or a softening point lower than the first resin but higher than the second resin.

9. The coating composition of claim 1 , wherein the coating composition comprises a third resin having an acid value of 80 mg KOH/g to 200 mg KOH/g.

10. The coating composition of claim 9 , wherein the third resin has an acid value of 100 mg KOH/g to 190 mg KOH/g, more preferably 140 mg KOH/g to 180 mg KOH/g, and more preferably 160 mg KOH/g to 170 mg KOH/g.

11. The coating composition of claim 1 , further comprising hydrogenated rosin as a third resin.

12. A method comprising applying a coating composition to a label substrate, wherein:
a) the label substrate is applied to an article;
b) the coating enables removal of the label during recycling; and
c) the coating composition comprises:
i) at least one first resin with a Tg or a softening point from 25° C. to 115° C.;
ii) at least one second resin having a Tg or a softening point lower than the Tg or softening point of the first resin; and

wherein the coating composition and/or each of the resins in the coating composition are at least partially hydrolysable but not solutionable in a hot caustic bath.

13. The method of claim 12 , wherein at least one of the first and second resins is a polyester resin.

14. The method of claim 12 , wherein the difference in the Tg or the softening point between the first and second resins is 20° C. to 80° C.

15. The method of claim 12 , wherein the coating composition comprises a third resin having a Tg or a softening point lower than the first resin but higher than the second resin.

16. A label substrate coated with a coating composition according claim 1 .

17. The label substrate of claim 16 , wherein the label substrate is a shrink sleeve substrate.

18. The label substrate of claim 16 , wherein:
a) the coating composition produces a bond in a seam formed from the label substrate, the bond having a bond strength that is the lesser of 5 N/in or the tensile strength of the label substrate;
b) the bond being suitable for hot shrinking the label substrate around a container or article; and
c) the bond is released when placed into a hot caustic bath, thereby opening the label substrate in order to separate the label substrate from the container or article.

19. The label substrate of claim 16 , wherein:
a) the coating composition produces a bond in a seam formed from the label substrate, the bond having a bond strength that is greater than 9 N/in or the tensile strength of the label substrate;
b) the bond being suitable for hot shrinking the label substrate around a container or article; and
c) the bond is released when placed into a hot caustic bath, thereby opening the label substrate in order to separate the label substrate from the container or article.

20. The label substrate of claim 16 , wherein:
a) the coating composition produces a bond in a seam formed from the label substrate, the bond having a bond strength that is greater than 30 N/in or the tensile strength of the label substrate;
b) the bond being suitable for hot shrinking the label substrate around a container or article; and
c) the bond is released when placed into a hot caustic bath, thereby opening the label substrate in order to separate the label substrate from the container or article.

21. The label substrate of claim 16 , wherein the label substrate is partially coated with the coating composition.

22. The label substrate of claim 16 , wherein the coating composition is coated in at least a 7mm margin that provides a location for the seam.

23. The label substrate of claim 16 , wherein the label substrate is entirely coated with the coating composition.

24. An article wrapped with a sleeve label applied according to claim 12 .

25. An article comprising the label substrate of claim 16 , wherein the label substrate is in a shrunken state around the article.

26. The article of claim 25 , wherein the sleeve label separates from the article when the article is placed into a hot caustic bath.

27. The article of claim 25 , wherein the sleeve label separates in less than 20minutes at 85° C. in a hot caustic bath.

28. A coating composition comprising:
a) at least one first polyester resin;
b) at least one second polyester resin; and
c) a third resin.

29. A coating composition comprising:
a) at least first and second resins; and
b) two or more solvents, wherein one of the solvents is a seam-welding solvent present in the composition in an amount, based on the total composition weight, of 0.1 wt % to 20 wt %.

30. The coating composition of claim 29 , wherein the seam welding solvent is present in an amount of 0.1 wt % to 15 wt %.

31. The coating composition of claim 29 , wherein the seam welding solvent is present in an amount of 0.1 wt % to 10 wt %.

32. The coating composition of claim 29 , wherein the seam welding solvent is present in an amount of 0.1 wt % to 5 wt %.

Assignees

• Sun Chemical Corp

Inventors

• Schottland Philippe
• Mateuszczyk Robert
• Lucci Saverio
• Zha Yongping

Classifications

• C08J7/0427

  with only one layer of a composition containing a polymer binder (with more layers C08J7/042) · CPC title

• B32B2519/00

  Labels, badges · CPC title

• C08J2367/02

  Polyesters derived from dicarboxylic acids and dihydroxy compounds; (C08J2367/06 takes precedence) · CPC title

• C08L67/00

  Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain (of polyester-amides C08L77/12; of polyester-imides C08L79/08); Compositions of derivatives of such polymers · CPC title

• B32B2255/26

  Polymeric coating · CPC title