Toner, toner stored unit, and image forming apparatus

Patent metadata

Field	Value
Publication number	US-9989869-B2
Application number	US-201615541053-A
Country	US
Kind code	B2
Filing date	Jan 5, 2016
Priority date	Jan 5, 2015
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

A toner comprising a binder resin and a release agent, wherein the toner has a difference of 30 or less between a maximum value and a minimum value among peak intensities in a range of Molecular weight M±300 where Molecular weight M is a molecular weight selected from a range of from 300 through 5,000 in a molecular weight distribution of tetrahydrofuran (THF)-soluble components in the toner as measured by gel permeation chromatography (GPC), and wherein the peak intensities are defined as relative values assuming a maximum peak value in molecular weights of 20,000 or less is 100, in a molecular weight distribution curve taking an intensity as a vertical axis and a molecular weight as a horizontal axis as measured by GPC.

First claim

The invention claimed is:

1. A toner comprising:
a binder resin; and
a release agent,
wherein the toner has a difference of 30 or less between a maximum value and a minimum value among peak intensities in a range of Molecular weight M±300 where Molecular weight M is a molecular weight selected from a range of from 300 through 5,000 in a molecular weight distribution of tetrahydrofuran (THF)-soluble components in the toner as measured by gel permeation chromatography (GPC), and
wherein the peak intensities are defined as relative values assuming a maximum peak value in molecular weights of 20,000 or less is 100, in a molecular weight distribution curve taking an intensity as a vertical axis and a molecular weight as a horizontal axis as measured by GPC.

2. The toner according to claim 1 , wherein a toner extract obtained by drying an extraction liquid obtained through Soxhlet extraction of the toner with THF has glass transition temperature Tg in a range of from 40° C. through 60° C., and, in a molecular weight distribution of the toner extract as measured by GPC, has a weight average molecular weight Mw in a range from 3,000 through 10,000 and a ratio of the weight average molecular weight (Mw) to a number average molecular weight (Mn) of 6 or less.

3. The toner according to claim 2 , wherein a toner extract obtained by drying an extraction liquid obtained through Soxhlet extraction of the toner with THF has the glass transition temperature Tg in a range of from 42° C. through 50° C., and, in the molecular weight distribution of the toner extract as measured by GPC, has the weight average molecular weight Mw in a range of 3,500 through 5,000 and the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) of 2.5 or less.

4. The toner according to claim 1 , wherein tan δ, which is a ratio (G″/G′) of storage modulus G′ (Pa) to loss viscosity G″ (Pa) obtained from a viscoelasticity measurement of the toner, is in a range of from 0.40 through 1.00 in a measurement temperature range in a range of from 120° C. through 160° C.

5. The toner according to claim 1 , wherein a ratio (P urethane /P urea ) of a peak height due to C═O stretching vibration derived from a urethane bond (P urethane ) to a peak height due to C═O stretching vibration derived from a urea bond (P ureas ) in an infrared absorption spectrum of the toner as measured by a KBr method (full transmission method) is in a range of from 9.0 through 23.0.

6. The toner according to claim 1 , wherein a toner extract obtained by drying an extraction liquid obtained through Soxhlet extraction of the toner with THF has an acid value AV in a range of from 5 KOHmg/g through 20 KOHmg/g and a hydroxyl value OHV of 20 KOHmg/g or less.

7. The toner according to claim 1 , wherein a gel content of insoluble components obtained through Soxhlet extraction of the toner with ethyl acetate is in a range of from 10% by mass through 30% by mass.

8. The toner according to claim 1 , wherein a 1/2 method softening point (T1/2) in a flow curve of the toner as measured with an elevated flowtester is in a range of from 105° C. through 125° C.

9. A toner stored unit comprising
the toner according to claim 1 stored in the toner stored unit.

10. An image forming apparatus comprising:
an electrostatic latent image bearer;
an electrostatic latent image forming unit configured to form an electrostatic latent image on the electrostatic latent image bearer;
a developing unit containing a toner according to claim 1 and configured to develop the electrostatic latent image with the toner to form a visible image;
a transferring unit configured to transfer the visible image onto a recording medium to form a transferred image; and
a fixing unit configured to fix the transferred image on the recording medium.

Assignees

• Inoue Daisuke
• Watanabe Naohiro
• Inoue Ryota
• Shiba Masana
• Awamura Junichi
• Sakashita Shingo
• Murayama Tomoki
• Kimura Yoshitsugu
• Takahashi Rintaro
• Takei Akio
• Ricoh Co Ltd

Inventors

• Inoue Daisuke
• Watanabe Naohiro
• Inoue Ryota
• Shiba Masana
• Awamura Junichi
• Sakashita Shingo
• Murayama Tomoki
• Kimura Yoshitsugu
• Takahashi Rintaro
• Takei Akio

Classifications

• G03G9/08795

  characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants · CPC title

• G03G9/09392

  Preparation thereof · CPC title

• G03G9/08782

  Waxes · CPC title

• G03G9/08793

  Crosslinked polymers · CPC title

• G03G9/08755 Primary

  Polyesters · CPC title