Mobile electrochemical air quality meter

Patent metadata

Field	Value
Publication number	US-9989492-B1
Application number	US-201615070681-A
Country	US
Kind code	B1
Filing date	Mar 15, 2016
Priority date	Mar 18, 2015
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

According to various embodiments of this disclosure, an electrochemical sensor/cell includes a substrate with a cavity formed on a first side of the substrate, an ionic conductor is disposed within the cavity, and a lid assembly positioned over the cavity. The lid assembly may include a plurality of electrodes attached to a glass or ceramic panel. The glass or ceramic panel may have one or more apertures allowing gas to flow therethrough. The plurality of electrodes include a working electrode configured to react a molecular species (e.g., gas or aerosolized substance) that diffuses through the one or more apertures, wherein said reaction produces ions mobile in the ionic conductor between two or more of the plurality of electrodes. The lid assembly may further include a three-phase interface positioned over at least a portion of the plurality of electrodes.

First claim

What is claimed is:

1. An electrochemical cell, comprising:
a substrate with a cavity formed on a first side of the substrate, the substrate including vias extending through outer edges of the substrate, from a top to a bottom of the substrate;
an ionic conductor disposed within the cavity; and
a lid assembly positioned over the cavity, the lid assembly including a plurality of electrodes attached to a glass or ceramic panel, the glass or ceramic panel having one or more apertures, the plurality of electrodes including a working electrode configured to react with a molecular species that diffuses through the one or more apertures, wherein said reaction produces ions mobile in the ionic conductor between two or more of the plurality of electrodes, the lid assembly further including a three-phase interface positioned over at least a portion of the plurality of electrodes, wherein the plurality of electrodes are at least partially positioned in between the three-phase interface and the glass or ceramic panel of the lid assembly.

2. The electrochemical cell of claim 1 , wherein the three-phase interface is also positioned over at least a portion of the one or more apertures.

3. The electrochemical cell of claim 1 , wherein the three-phase interface comprises a multi-layer interface including at least a hydrophobic layer and a catalyst layer.

4. The electrochemical cell of claim 1 , wherein the three-phase interface comprises Pt-Carbon paper.

5. The electrochemical cell of claim 4 , wherein a Pt-loaded side of the Pt-Carbon paper faces away from the plurality of electrodes.

6. The electrochemical cell of claim 4 , wherein a non-Pt-loaded side of the Pt-Carbon paper faces the plurality of electrodes.

7. The electrochemical cell of claim 1 , further comprising control circuitry coupled to an underside of the substrate, where the underside of the substrate is opposite an upper side of the substrate that is coupled to the lid assembly, the control circuitry being electrically connected to the one or more of the electrodes by the vias extending through the outer edges of the substrate.

8. The electrochemical cell of claim 7 , further comprising an electrical connector coupled to the underside of the substrate, the electrical connector being configured to connect the control circuitry to a controller or processor.

9. The electrochemical cell of claim 1 , wherein the substrate comprises a ceramic or glass substrate.

10. An electrochemical sensor assembly, comprising:
a substrate with a plurality of cavities and electrical connections formed on a first side of the substrate;
one or more electrolyte solutions disposed within the plurality of cavities;
a lid assembly positioned over the plurality of cavities, the lid assembly including a plurality of electrodes attached to a glass or ceramic panel, the glass or ceramic panel having one or more apertures, the plurality of electrodes including a plurality of working electrodes configured to react respective molecular species when a molecular species is received by a respective one of the plurality of working electrodes through the one or more apertures, wherein said reaction produces ions mobile in the ionic conductor between two or more of the plurality of electrodes, the lid assembly further including a three-phase interface positioned over at least a portion of the plurality of electrodes; and
control circuitry connected to one or more of the plurality of electrodes via the electrical connections going through the substrate.

11. The electrochemical sensor assembly of claim 10 , wherein the plurality of working electrodes include a first working electrode configured to react with a first molecular species and a second working electrode configured to react with a second molecular species different from the first molecular species, the first working electrode is associated with a first cavity of the plurality of cavities and the second working electrode is associated with a second cavity of the plurality of cavities.

12. The electrochemical sensor assembly of claim 11 , wherein the first cavity is filled with a first electrolyte solution and the second cavity is filled with a second electrolyte solution different from the first electrolyte solution.

13. The electrochemical sensor assembly of claim 10 , wherein the three-phase interface is also positioned over at least a portion of the one or more apertures.

14. The electrochemical sensor assembly of claim 10 , wherein the plurality of electrodes are at least partially positioned in between the three-phase interface and the glass or ceramic panel of the lid assembly.

15. The electrochemical sensor assembly of claim 10 , wherein the three-phase interface comprises a multi-layer interface including at least a hydrophobic layer and a catalyst layer.

16. The electrochemical sensor assembly of claim 10 , wherein the three-phase interface comprises Pt-Carbon paper.

17. The electrochemical sensor assembly of claim 16 , wherein a Pt-loaded side of the Pt-Carbon paper faces away from the plurality of electrodes.

18. The electrochemical sensor assembly of claim 16 , wherein a non-Pt-loaded side of the Pt-Carbon paper faces the plurality of electrodes.

19. A lid assembly, comprising:
a glass or ceramic panel, the glass or ceramic panel having one or more apertures;
a plurality of electrodes attached to the glass or ceramic panel, the plurality of electrodes including a working electrode configured to react with a molecular species that diffuses through the one or more apertures; and
a multi-layer three-phase interface positioned over at least a portion of the plurality of electrodes, the multi-layer three-phase interface including at least a hydrophobic layer and a catalyst layer.

Assignees

• Maxim Integrated Products

Inventors

• Cheng Jim Chih-Min
• Lee Eric P
• Yan Xiaoming
• Schroeder Paul G
• Song Albert

Classifications

• G01N27/4166 Primary

  measuring a particular property of an electrolyte · CPC title

• G01N27/4045 Primary

  for gases other than oxygen · CPC title

• G01N27/40

  Semi-permeable membranes or partitions · CPC title

• G01N27/27

  Association of two or more measuring systems or cells, each measuring a different parameter, where the measurement results may be either used independently, the systems or cells being physically associated, or combined to produce a value for a further parameter · CPC title