Air conditioner and method for controlling the same

Patent metadata

Field	Value
Publication number	US-9989281-B2
Application number	US-201414247579-A
Country	US
Kind code	B2
Filing date	Apr 8, 2014
Priority date	Apr 15, 2013
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

An air conditioner includes a compressor, an outdoor heat exchanger, an indoor heat exchanger, a converting unit, a first injection module, and a second injection module. The first injection module injects a portion of refrigerant flowing from the indoor heat exchanger to the outdoor heat exchanger to the compressor in a heating operation and supercools refrigerant flowing from the outdoor heat exchanger to the indoor heat exchanger in a cooling operation. The second injection module injects a portion of refrigerant flowing from the indoor heat exchanger to the outdoor heat exchanger to the compressor in the heating operation and injects refrigerant flowing from the outdoor heat exchanger to the indoor heat exchanger to the compressor in the cooling operation.

First claim

What is claimed is:

1. An air conditioner comprising:
a compressor to compress refrigerant, the compressor including a first inlet port, a second inlet port, a third inlet port, and an outlet port;
an outdoor heat exchanger to allow the refrigerant through the outdoor heat exchanger to heat-exchange with outdoor air;
an indoor heat exchanger to allow the refrigerant through the indoor heat exchanger to heat-exchange with indoor air a condensing temperature sensor configured to measure a condensing temperature of the refrigerant, and a vaporizing temperature sensor configured to measure a vaporizing temperature of the refrigerant;
a converting unit to direct the refrigerant discharged from the outlet port of the compressor to the outdoor heat exchanger in a cooling operation and to the indoor heat exchanger in a heating operation;
a first injection module to inject a portion of the refrigerant, flowing from the indoor heat exchanger to a second injection module, to the third inlet port of the compressor in the heating operation; and
the second injection module to inject a portion of the refrigerant, flowing from the first injection module to the outdoor heat exchanger, to the second inlet port of the compressor in the heating operation;
an injection valve disposed between the first injection module and the compressor and configured to be opened to inject the portion of the refrigerant that is expanded in the first injection module to the third inlet port of the compressor in the heating operation;
an accumulator disposed between the converting unit and the compressor and for separating the refrigerant into a gas-phase refrigerant and a liquid-phase refrigerant; and
a supercooling valve disposed between the first injection module and the accumulator and configured to be opened to direct the portion of the refrigerant that is expanded in the first injection module to the accumulator in the cooling operation;
a controller configured to:
control the converting unit to direct refrigerant discharged from the outlet port of the compressor to an outdoor heat exchanger to start the cooling operation;
control the first injection module to supercool the refrigerant flowing from the second injection module to the indoor heat exchanger, and open the supercooling valve to direct the portion of the refrigerant that is expanded in the first injection module to the accumulator, wherein the injection valve is closed, and control the second injection module not to operate and pass the refrigerant from the outdoor heat exchanger to the first injection module;
determines whether an injection condition is satisfied; and
control the second injection module to inject the portion of the refrigerant to the second inlet port of the compressor, when the controller determines that the injection condition is satisfied,
wherein the injection condition is that the condensing temperature at which refrigerant is condensed in the outdoor heat exchanger in the cooling operation and the vaporizing temperature at which refrigerant is vaporized in the indoor heat exchanger satisfy following conditions:
(Condensing Temperature)>a*(Vaporizing Temperature)+ Tc 1  (1)

(Condensing Temperature)< Tc 3  (2)

(Vaporizing Temperature)< Te 3  (3)

(Vaporizing Temperature)> Te 2,  (4)

whereby
a: a predetermined positive constant, and
Tc 1 , Tc 3 , Te 2 , Te 3 : predetermined constants, Tc 1 <Tc 3 , Te 2 <Te 3 .

2. The air conditioner of claim 1 , wherein the second inlet port is formed at a low pressure side of a compressing chamber of the compressor.

3. The air conditioner of claim 1 , wherein the third inlet port is formed at a high pressure side of a compressing chamber of the compressor.

4. The air conditioner of claim 1 , wherein in the cooling operation, the controller further:
determines whether a system supercooling degree reaches a predetermined system supercooling degree and an injection superheating degree reaches a predetermined injection superheating degree, wherein the system supercooling degree is a temperature difference between a saturation condensation temperature of the outdoor heat exchanger and an expansion inlet temperature of an indoor expansion valve, and the injection superheating degree is a temperature difference between an injection temperature of the refrigerant to be introduced through the second inlet port of the compressor and an injection expansion temperature of the refrigerant expanding in an second injection expansion valve of the second injection module.

5. The air conditioner of claim 1 , wherein the first injection module comprises:
a first injection expansion valve to expand the portion of the refrigerant flowing to the first injection module; and
a first injection heat exchanger to supercool an other portion of the refrigerant flowing through the first injection module by heat-exchanging with the portion of the refrigerant expanding in the first injection expansion valve, and
the second injection module comprises:
a second injection expansion valve to expand the portion of flowing refrigerant flowing to the second injection module; and
a second injection heat exchanger to supercool an other portion of the refrigerant flowing through the second injection module by heat-exchanging with the portion of the refrigerant expanding in the second injection expansion valve.

6. The air conditioner of claim 5 , wherein in the cooling operation, when the injection condition is satisfied, the second injection expansion valve is opened.

7. The air conditioner of claim 6 , when a system supercooling degree reaches a predetermined system supercooling degree and an injection superheating degree reaches a predetermined injection superheating degree, the first injection expansion valve is closed.

8. The air conditioner of claim 1 , wherein the refrigerant introduced through the first inlet port has pressure and temperature lower than the refrigerant introduced through the second inlet port, the refrigerant introduced through the second inlet port has pressure and temperature lower than the refrigerant introduced through the third inlet port, and the refrigerant introduced through the third inlet port is lower than the refrigerant discharged through the outlet port.

9. A method for controlling an air conditioner comprising a compressor including a first inlet port, a second inlet port, a third inlet port, and an outlet port, the method comprising:
directing by a converting unit refrigerant discharged from the outlet port of the compressor to an outdoor heat exchanger to start cooling operation measuring, with a condensing temperature sensor, a condensing temperature of the refrigerant; measuring, with a vaporizing temperature sensor, a vaporizing temperature of the refrigerant;
supercooling by a first injection module the refrigerant, flowing from the second injection module to the indoor heat exchanger, and directing by a supercooling valve the portion of the refrigerant that is expanded in the first injection module to the accumulator, wherein an injection valve, disposed between the first injection module and the compressor, is closed, and a second injection module does not operate and passes the refrigerant from the outdoor heat exchanger to the first injection module; and
injecting by the second injection module the portion of the refrigerant to the second inlet port of the compressor, when an injection condition is satisfied,
wherein the injection condition is that the condensing temperature at which refrigerant is condensed in the outdoor heat exchanger in the cooling operation and the vaporizing temperature at which refrigerant is vaporized in the indoor heat exchanger satisfy following conditions:
(Condensing Temp

Assignees

• Lg Electronics Inc

Inventors

• Kim Byeongsu
• Kim Beomchan
• Ko Younghwan
• Ryu Byoungjin

Classifications

• F25B2313/0314

  Temperature sensors near the indoor heat exchanger · CPC title

• F25B2700/21152

  at the discharge side of the compressor · CPC title

• F25B2600/2509

  Economiser valves · CPC title

• F25B2700/21151

  at the suction side of the compressor · CPC title

• F25B2313/02741

  using one four-way valve · CPC title