Filter assembly and a refrigerator appliance

Patent metadata

Field	Value
Publication number	US-9987572-B2
Application number	US-201615205034-A
Country	US
Kind code	B2
Filing date	Jul 8, 2016
Priority date	Jul 8, 2016
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

A filter assembly includes a manifold having an inlet and outlet port. The filter assembly further includes a filter cartridge. The filter cartridge includes a casing and a filter casing disposed within the casing. The filter cartridge also includes a gear rack, and an inlet and outlet port. The filter assembly further includes an electric motor configured to move the filter cartridge along an axial direction by rotating a gear coupled to the electric motor such that the gear meshes with the gear rack. The filter cartridge is movable between a first position in which the filter cartridge and manifold are not in fluid communication, and a second position in which the filter cartridge and the manifold are in fluid communication. A refrigerator appliance having the filter assembly is also provided.

First claim

What is claimed is:

1. A filter assembly defining an axial direction, the filter assembly comprising:
a manifold having an inlet port and an outlet port;
a filter cartridge comprising a casing, a gear rack, a filter medium, an inlet port and an outlet port, the gear rack coupled to the casing, the filter medium disposed within the casing; and
an electric motor coupled to a gear, the electric motor configured to move the filter cartridge along the axial direction by rotating the gear such that the gear meshes with the gear rack,
wherein the filter cartridge is movable with the electric motor to a first position in which the filter cartridge is spaced apart from the manifold such that the inlet port of the filter cartridge is not in fluid communication with the inlet port of the manifold, and the outlet port of the filter cartridge is not in fluid communication with the outlet port of the manifold, and
wherein the filter cartridge is also movable with the electric motor to a second position in which the filter cartridge is mounted to the manifold such that the inlet port of the filter cartridge is in fluid communication with the inlet port of the manifold, and the outlet port of the filter cartridge is in fluid communication with the outlet port of the manifold.

2. The filter assembly of claim 1 , further comprising a check valve on the manifold such that the check valve is positioned upstream from the inlet of the manifold, the check valve movable along the axial direction as the filter cartridge moves between the first position and the second position.

3. The filter assembly of claim 2 , wherein the check valve is in a closed position when the filter cartridge is in the first position, and wherein the check valve is in an open position when the filter cartridge is in the second position.

4. The filter assembly of claim 3 , wherein the check valve includes a spring, the spring compressed along the axial direction when the check valve is in the open position, the spring decompressed along the axial direction when the check valve is in the closed position.

5. The filter assembly of claim 1 , wherein the gear is coupled to an output shaft of the electric motor.

6. The filter assembly of claim 1 , wherein the electric motor is a reversible electric motor configured to rotate the gear in two, opposite directions.

7. The filter assembly of claim 1 , further comprising a controller operatively coupled to the electric motor such that the controller selectively activates the motor.

8. The filter assembly of claim 7 , further comprising an input device operatively coupled to the controller such that the controller activates the electric motor in response to an interrupt from the input device.

9. The filter assembly of claim 8 , wherein the electric motor moves the filter cartridge to the first position.

10. The filter assembly of claim 7 , wherein the casing includes a raised portion that extends outwardly from a cylindrical, outer surface of the casing.

11. The filter assembly of claim 10 , further comprising a sensor positioned along the axial direction, the sensor operable to detect movement of the filter cartridge along the axial direction.

12. The filter assembly of claim 11 , wherein the sensor is operatively coupled to the controller such that the controller causes the electric motor to rotate in response to an interrupt from the sensor.

13. The filter assembly of claim 12 , wherein the electric motor rotates and moves the filter cartridge to the second position while the controller receives the interrupt from the sensor.

14. A refrigerator appliance, comprising:
a cabinet defining a chilled chamber;
a filter assembly mounted to the cabinet, the filter assembly comprising a manifold having an inlet port and an outlet port;
a filter cartridge comprising a casing, a gear rack, a filter medium, an inlet port and an outlet port, the gear rack coupled to the casing, the filter medium disposed within the casing; and
an electric motor coupled to a gear, the electric motor configured to linearly move the filter cartridge along an axial direction by rotating the gear such that the gear meshes with the gear rack,
wherein the filter cartridge is movable with the electric motor to a first position in which the filter cartridge is spaced apart from the manifold such that the inlet port of the filter cartridge is not in fluid communication with the inlet port of the manifold, and the outlet port of the filter cartridge is not in fluid communication with the outlet port of the manifold, and
wherein the filter cartridge is also movable with the electric motor to a second position in which the filter cartridge is mounted to the manifold such that the inlet port of the filter cartridge is in fluid communication with the inlet port of the manifold, and the outlet port of the filter cartridge is in fluid communication with the outlet port of the manifold.

15. The refrigerator appliance of claim 14 , wherein the manifold defines a cavity, and wherein a neck portion of the casing is received into the cavity when the filter cartridge moves to the second position.

16. The refrigerator appliance of claim 15 , wherein the neck portion of the casing defines the inlet and outlet of the filter cartridge.

17. The refrigerator appliance of claim 16 , wherein the gear and gear rack are self-locking such that the gear rack cannot rotate the gear, and wherein filter cartridge is held in second position by the gear and gear rack.

18. A method for replacing a filter cartridge of a refrigerator appliance, the method comprising:
receiving an interrupt from an input device, the input device operatively coupled to a controller configured to move the filter cartridge in response to the interrupt;
moving the filter cartridge along an axial direction to a first position in which the filter cartridge is spaced apart from a manifold of the refrigerator appliance that was previously in fluid communication with the filter cartridge, the controller operatively coupled to an electric motor configured to linearly move the filter cartridge along the axial direction;
detecting a parameter indicating insertion of a replacement filter cartridge, the controller operatively coupled to a sensor positioned along the axial direction and configured to generate the parameter in response to the replacement filter cartridge moving towards the manifold along the axial direction; and
advancing the replacement filter cartridge along the axial direction to a second position in which the replacement filter cartridge is in fluid communication with the manifold, the controller configured to activate the electric motor in response to detecting the parameter indicating insertion of the replacement filter cartridge.

19. The method of claim 18 , wherein moving the filter cartridge along the axial direction to the first position includes moving a check valve positioned upstream of a water inlet of the manifold, the check valve movable to a closed position such that water cannot flow into the water inlet.

20. The method of claim 19 , wherein advancing the replacement filter cartridge along the axial direction to the second position includes moving the check valve to an open position such that water flows into the water inlet.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Mitchell Alan Joseph
• Nuss Bart Andrew

Classifications

• B01D29/96 Primary

  in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters (B01D29/09, B01D29/70 take precedence) · CPC title

• F25D2323/021

  French doors · CPC title

• B01D2201/167

  Single-way valves · CPC title

• C02F2201/006

  Cartridges · CPC title

• F25D11/02

  with cooling compartments at different temperatures · CPC title