Voltage surge protection for active rectifiers in the event of load shedding

Patent metadata

Field	Value
Publication number	US-9985517-B2
Application number	US-201414915075-A
Country	US
Kind code	B2
Filing date	Jul 28, 2014
Priority date	Aug 27, 2013
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

A rectifier module for an active bridge rectifier having two switching elements, connected in series between two end terminals, and between which a center tap is formed, and a control circuit including a monitoring unit, a synchronization unit, and a control unit, the monitoring unit detecting a measuring voltage and outputting a request signal when the measuring voltage exceeds an upper threshold value. The synchronization unit outputs a synchronization signal to a synchronization terminal as long as the monitoring unit outputs the request signal, and otherwise to monitor the synchronization terminal for a synchronization signal. The control unit switches one of the two switching elements into a conductive state at least in sections during an activation period of time, when the monitoring unit outputs the request signal and/or when the synchronization signal is detected and is optionally recognized as valid by the monitoring. Also described is an active bridge rectifier including corresponding rectifier modules, a generator array including such a bridge rectifier, a corresponding motor vehicle electrical system, an operating method, and an arrangement for the method.

First claim

What is claimed is:

1. A rectifier module for an active bridge rectifier, comprising:
two switching elements connected in series between two end terminals, and between which a center tap is formed; and
a control circuit including a monitoring unit, a synchronization unit, and a control unit;
wherein the monitoring unit is configured to detect a measuring voltage and to output a request signal when the measuring voltage exceeds an upper threshold value,
wherein the synchronization unit is configured to output a synchronization signal to a synchronization terminal as long as the monitoring unit outputs the request signal, and otherwise to monitor the synchronization terminal for a synchronization signal, and
wherein the control unit is configured to switch one of the two switching elements into the conductive state at least in sections during an activation period of time when the monitoring unit outputs the request signal and/or when the synchronization signal is detected and is optionally recognized as valid by the monitoring of the synchronization terminal,
wherein the rectifier module includes at least one capacitor for supplying the control circuit and/or the switching elements, and
wherein the control unit is configured to switch the one of the two switching elements, which is switched into the conductive state by the control unit, to be nonconductive until a voltage applied to the at least one capacitor exceeds a predefined value again, if it is determined during the request period of time that a voltage applied to the at least one capacitor falls below a predefined value.

2. The rectifier module of claim 1 , wherein the monitoring unit is configured to end the output of the request signal at the earliest after the expiration of a minimum time and/or at the latest after the expiration of a maximum request period of time.

3. The rectifier module of claim 2 , wherein the monitoring unit is configured to end the output of the request signal before the expiration of the request period of time if it is determined that a voltage used to charge the at least one capacitor falls below a threshold value.

4. The rectifier module of claim 1 , wherein the monitoring unit is configured to output the request signal until the measuring voltage falls below a lower threshold value.

5. The rectifier module of claim 1 , wherein the synchronization signal is only recognized as valid if the measuring voltage simultaneously exceeds the lower threshold value.

6. The rectifier module of claim 1 , wherein the synchronization signal is recognized as valid as long as it does not exceed a predefined maximum duration.

7. The rectifier module of claim 1 , wherein the control circuit includes an error diagnosis unit including a communication interface.

8. The rectifier module of claim 7 , wherein the communication interface includes a serial interface to a communication bus, the control circuit including a bus controller provided with an address coding.

9. The rectifier module of claim 8 , which is configured to turn off the communication interface if the measuring voltage exceeds the upper threshold value.

10. An active bridge rectifier, comprising:
a plurality of AC voltage terminals;
two DC voltage terminals; and
a plurality of half-bridges corresponding to the plurality of AC voltage terminals, each of the half-bridges being formed by a rectifier module, the switching elements of which are each incorporated with their end terminals in series between the DC voltage terminals and the center tap of which forms an AC voltage terminal of the active bridge rectifier;
wherein the rectifier module includes two switching elements connected in series between two end terminals, and between which a center tap is formed, and a control circuit including a monitoring unit, a synchronization unit, and a control unit,
wherein the monitoring unit is configured to detect a measuring voltage and to output a request signal when the measuring voltage exceeds an upper threshold value,
wherein the synchronization unit is configured to output a synchronization signal to a synchronization terminal as long as the monitoring unit outputs the request signal, and otherwise to monitor the synchronization terminal for a synchronization signal, and
wherein the control unit is configured to switch one of the two switching elements into the conductive state at least in sections during an activation period of time when the monitoring unit outputs the request signal and/or when the synchronization signal is detected and is optionally recognized as valid by the monitoring of the synchronization terminal,
wherein the rectifier module includes at least one capacitor for supplying the control circuit and/or the switching elements, and
wherein the control unit is configured to switch the one of the two switching elements, which is switched into the conductive state by the control unit, to be nonconductive until a voltage applied to the at least one capacitor exceeds a predefined value again, if it is determined during the request period of time that a voltage applied to the at least one capacitor falls below a predefined value.

11. The active bridge rectifier of claim 10 , wherein the monitoring units of the rectifier modules are configured to detect a voltage, which is applied between the two DC voltage terminals, as a measuring voltage.

12. The active bridge rectifier of claim 10 , wherein the synchronization terminals of the synchronization units in the rectifier modules are connected to one another via a synchronization line, so that a synchronization signal is always applied to the synchronization terminals when a synchronization signal is output by at least one of the synchronization units.

13. A generator array, comprising:
an active bridge rectifier; and
a generator including a generator controller, wherein the generator controller is powered via the DC voltage terminals;
wherein the active bridge rectifier includes a plurality of AC voltage terminals, two DC voltage terminals, and a plurality of half-bridges corresponding to the plurality of AC voltage terminals, each of the half-bridges being formed by a rectifier module, the switching elements of which are each incorporated with their end terminals in series between the DC voltage terminals and the center tap of which forms an AC voltage terminal of the active bridge rectifier,
wherein the rectifier module includes two switching elements connected in series between two end terminals, and between which a center tap is formed, and a control circuit including a monitoring unit, a synchronization unit, and a control unit,
wherein the monitoring unit is configured to detect a measuring voltage and to output a request signal when the measuring voltage exceeds an upper threshold value,
wherein the synchronization unit is configured to output a synchronization signal to a synchronization terminal as long as the monitoring unit outputs the request signal, and otherwise to monitor the synchronization terminal for a synchronization signal, and
wherein the control unit is configured to switch one of the two switching elements into the conductive state at least in sections during an activation period of time when the monitoring unit outputs the request signal and/or when the synchronization signal is detected and is optionally recognized as valid by the monitoring of the synchronization terminal,
wherein the rectifier module includes at least one capacitor for supplying the control circuit and/or the switching elements, and
wherein the control unit is configured to switch the one of the two switching elements, which is switched into the conductive state by

Assignees

• Seg Automotive Germany Gmbh

Inventors

• Schueler Harald
• Sautter Siegbert
• Otte Christopher
• Mehringer Paul
• Ge Jie
• Feiler Wolfgang
• Schmidt Matthias

Classifications

• H02P25/22

  Multiple windings; Windings for more than three phases · CPC title

• H02M1/32 Primary

  Means for protecting converters other than automatic disconnection · CPC title

• H02P9/006

  Means for protecting the generator by using control (control effected upon generator excitation circuit to reduce harmful effects of overloads or transients H02P9/10) · CPC title

• B60R16/03

  for supply of electrical power to vehicle subsystems {or for (circuit arrangements for charging batteries H02J7/00)} · CPC title

• H02P29/0241

  the fault being an overvoltage · CPC title