Electrode including different electrode material layers and lithium secondary battery

Patent metadata

Field	Value
Publication number	US-9985287-B2
Application number	US-201414893352-A
Country	US
Kind code	B2
Filing date	Jul 28, 2014
Priority date	Jul 31, 2013
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

Disclosed is an electrode including a current collector and an electrode material layer formed on the current collector, the electrode material layer including a first electrode material layer and second electrode material layer having different electrode active materials.

First claim

The invention claimed is:

1. A lithium secondary battery comprising an electrode having a positive polarity, the electrode comprising a current collector and an electrode material layer formed on the current collector, the electrode material layer comprising a first electrode material layer and a second electrode material layer having different electrode active materials,
wherein the first electrode material layer is formed on a portion of a side of the current collector and the second electrode material layer is formed on a different portion of the side of the current collector such that the portion does not overlap with the different portion.

2. The lithium secondary battery according to claim 1 , wherein the first electrode material layer comprises a first electrode material layer structure that is laminated and a second electrode material layer structure.

3. The lithium secondary battery according to claim 2 , wherein the second electrode material layer comprises a third electrode material layer structure that is laminated and a fourth electrode material layer structure.

4. The lithium secondary battery according to claim 2 , wherein the second electrode material layer is formed on the first electrode material layer.

5. The lithium secondary battery according to claim 4 , wherein the first electrode material layer has a thickness ranging from 30 μm to 300 μm and the second electrode material layer has a thickness ranging from 1 μm to 300 μm.

6. The lithium secondary battery according to claim 1 , wherein the first electrode material layer includes a first area and the second electrode material layer includes a second area such that a ratio of the first area relative to the second area ranges from 3:7 to 9:1.

7. The lithium secondary battery according to claim 1 , wherein the second electrode material layer covers the first electrode material layer.

8. The lithium secondary battery according to claim 7 , wherein a value obtained by subtracting a thickness of the first electrode material layer from a thickness of the second electrode material layer ranges from 1 μm to 300 μm.

9. The lithium secondary battery according to claim 1 , wherein the first electrode material layer includes a first electrode active material and the second electrode material layer includes a second electrode active material, each of the first and second electrode active materials comprising at least one compound selected from the group consisting of a compound represented by formula (1), a compound represented by formula (2) and a compound represented by formula (3),
wherein formula (1) is Li x M y Mn 2−y O 4−z A z ,
wherein 0.9≤x≤1.2, 0<y<2 and 0≤z<0.2, M is at least one element selected from the group consisting of Al, Mg, Ni, Co, Fe, Cr, V, Ti, Cu, B, Ca, Zn, Zr, Nb, Mo, Sr, Sb, W, Ti and Bi, and A is at least one monovalent or divalent anion,

wherein formula (2) is (1−x)LiM′O 2−y A y −xLi 2 MnO 3−y′ A y′ ,
wherein M′ is Mn a M b , M is at least one element selected from the group consisting of Ni, Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and Period II transition metals, A is at least one selected from the group consisting of PO 4 , BO 3 , CO 3 , F and NO 3 , and 0<x≤1; 0<y≤0.02; 0<y′≤0.02; 0.5≤a≤1.0; 0≤b≤0.5; and a+b=1, and

wherein formula (3) is Li 1+a Fe 1-x M″ x (PO 4−b )X b ,
wherein M″ is at least one selected from Al, Mg and Ti; X is at least one element selected from F, S and N; and −0.5≤a≤+0.5; 0≤x≤0.5; and 0≤b≤0.1.

10. The lithium secondary battery according to claim 1 , wherein the lithium secondary battery comprises a carbon based material, Si, or the carbon based material and Si as a negative electrode active material.

11. The lithium secondary battery according to claim 1 , wherein the lithium secondary battery is any one selected from the group consisting of a lithium ion battery, a lithium ion polymer battery and a lithium polymer battery.

12. A battery pack comprising two or more lithium secondary batteries, wherein each lithium secondary battery is according to claim 1 .

13. A device using the battery pack according to claim 12 as an energy source, wherein the device is selected from the group consisting of a mobile phone, a portable computer, a smartphone, a smart pad, a netbook, a light electric vehicle, an electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle and a device for storing power.

14. An electrode comprising a current collector and an electrode material layer formed on the current collector, the electrode material layer comprising a first electrode material layer and a second electrode material layer having different electrode active materials,
wherein the first electrode material layer is formed on a portion of a side of the current collector and the second electrode material layer is formed on a different portion of the side of the current collector such that the portion does not overlap with the different portion, and
wherein the first electrode material layer includes a first electrode active material and the second electrode material layer includes a second electrode active material, the first electrode active material including at least one lithium metal oxide selected from the compound represented by Formula (1) and the compound represented by Formula (2), and the second electrode active material including a lithium metal phosphate represented by Formula (3),
wherein formula (1) is Li x M y Mn 2−y O 4−z A z ,
wherein 0.9≤x≤1.2, 0<y<2 and 0≤z<0.2, M is at least one element selected from the group consisting of Al, Mg, Ni, Co, Fe, Cr, V, Ti, Cu, B, Ca, Zn, Zr, Nb, Mo, Sr, Sb, W, Ti and Bi, and A is at least one monovalent or divalent anion,

wherein formula (2) is (1−x)LiM′O 2−y A y −xLi 2 MnO 3−y′ A y′ ,
wherein M′ is Mn a M b , M is at least one element selected from the group consisting of Ni, Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and Period II transition metals, A is at least one selected from the group consisting of PO 4 , BO 3 , CO 3 , F and NO 3 , and 0<x<1; 0<y≤0.02; 0<y′≤0.02; 0.5≤a≤1.0; 0≤b≤0.5; and a+b=1, and

wherein formula (3) is Li 1+a Fe 1−x M″ x (PO 4−b )X b ,
wherein M″ is at least one selected from Al, Mg and Ti; X is at least one element selected from F, S and N; and −0.5≤a≤+0.5; 0≤x≤0.5; and 0≤b≤0.1.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Kyoung Ho
• Uhm In Sung
• Kwon Ji Yoon
• Hah Hoe Jin
• Kim Il Hong

Classifications

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/64

  Carriers or collectors · CPC title

• H01M4/13 Primary

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title