Non-halogen multilayer insulating wire

Patent metadata

Field	Value
Publication number	US-9984793-B2
Application number	US-201615281180-A
Country	US
Kind code	B2
Filing date	Sep 30, 2016
Priority date	Oct 2, 2015
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

A non-halogen insulating wire with excellent flame resistance as well as high mechanical characteristics (wear resistance) and electrical insulation characteristics is provided. A non-halogen two-layer insulating wire includes: a conductor; and an insulating layer having an insulating inner layer which covers an outer circumference of the conductor and an insulating outer layer which covers an outer circumference of the insulating inner layer. The insulating inner layer is made of a first non-halogen resin composition which contains metal hydroxide and a base polymer (A) including polyolefin, and has a thickness of 20% to 58% of an entire thickness of the insulating layer. The insulating outer layer is made of a second non-halogen resin composition which contains metal hydroxide and a base polymer (B) including polyester resin and/or polyester elastomer resin.

First claim

What is claimed is:

1. A non-halogen multilayer insulating wire comprising:
a conductor; and
an insulating layer having an insulating inner layer which covers an outer circumference of the conductor and an insulating outer layer which covers an outer circumference of the insulating inner layer,
wherein the insulating inner layer is made of a first non-halogen resin composition which contains metal hydroxide and a base polymer (A) including polyolefin, and has a thickness of 20% to 58% of an entire thickness of the insulating layer,
the insulating outer layer is made of a second non-halogen resin composition which contains metal hydroxide and a base polymer (B) including polyester resin and/or polyester elastomer resin,
the base polymer (B) includes a resin having an aromatic structure in a main chain, and
the resin having the aromatic structure in the main chain is one or more selected from polyether imide, silicone modified polyether imide, polyphenylene ether, modified polyphenylene ether, and polyether ether ketone.

2. The non-halogen multilayer insulating wire according to claim 1 ,
wherein the polyester resin is polybutylene terephthalate (PBT) and/or polybutylene naphthalate (PBN).

3. The non-halogen multilayer insulating wire according to claim 1 ,
wherein the polyester elastomer resin is polybutylene elastomer.

4. The non-halogen multilayer insulating wire according to claim 1 ,
wherein the first non-halogen resin composition contains 20 to 100 parts by mass of the metal hydroxide with respect to 100 parts by mass of the base polymer (A).

5. The non-halogen multilayer insulating wire according to claim 1 ,
wherein the second non-halogen resin composition contains 5 to 50 parts by mass of the metal hydroxide with respect to 100 parts by mass of the base polymer (B).

6. The non-halogen multilayer insulating wire according to claim 1 ,
wherein the metal hydroxide contained in the first and/or second non-halogen resin composition is magnesium hydroxide.

7. A non-halogen multilayer insulating wire comprising:
a conductor; and
an insulating layer having an insulating inner layer which covers an outer circumference of the conductor and an insulating outer layer which covers an outer circumference of the insulating inner layer,
wherein the insulating inner layer is made of a first non-halogen resin composition which contains metal hydroxide and a base polymer (A) including polyolefin, and has a thickness of 20% to 58% of an entire thickness of the insulating layer,
the insulating outer layer is made of a second non-halogen resin composition which contains metal hydroxide and a base polymer (B) including polyester resin and/or polyester elastomer resin,
the base polymer (B) includes a resin having an aromatic structure in a main chain, and
the resin having the aromatic structure in the main chain is polyether imide and/or silicone modified polyether imide.

8. The non-halogen multilayer insulating wire according to claim 7 ,
wherein the polyester resin is polybutylene terephthalate (PBT) and/or polybutylene naphthalate (PBN).

9. The non-halogen multilayer insulating wire according to claim 7 ,
wherein the polyester elastomer resin is polybutylene elastomer.

10. The non-halogen multilayer insulating wire according to claim 7 ,
wherein the first non-halogen resin composition contains 20 to 100 parts by mass of the metal hydroxide with respect to 100 parts by mass of the base polymer (A).

11. The non-halogen multilayer insulating wire according to claim 7 ,
wherein the second non-halogen resin composition contains 5 to 50 parts by mass of the metal hydroxide with respect to 100 parts by mass of the base polymer (B).

12. The non-halogen multilayer insulating wire according to claim 7 ,
wherein the metal hydroxide contained in the first and/or second non-halogen resin composition is magnesium hydroxide.

13. A non-halogen multilayer insulating wire comprising:
a conductor; and
an insulating layer having an insulating inner layer which covers an outer circumference of the conductor and an insulating outer layer which covers an outer circumference of the insulating inner layer,
wherein the insulating inner layer is made of a first non-halogen resin composition which contains metal hydroxide and a base polymer (A) including polyolefin, and has a thickness of 20% to 58% of an entire thickness of the insulating layer,
the insulating outer layer is made of a second non-halogen resin composition which contains metal hydroxide and a base polymer (B) including polyester resin and/or polyester elastomer resin, and
the second non-halogen resin composition has a thermogravimetric mass loss (TG) of −60% or more when heated from 40° C. to reach 430° C. at a temperature increase rate of 10° C./min under purge gas of dried air in a thermogravimetric analysis method.

14. The non-halogen multilayer insulating wire according to claim 13 ,
wherein the polyester resin is polybutylene terephthalate (PBT) and/or polybutylene naphthalate (PBN).

15. The non-halogen multilayer insulating wire according to claim 13 ,
wherein the polyester elastomer resin is polybutylene elastomer.

16. The non-halogen multilayer insulating wire according to claim 13 ,
wherein the first non-halogen resin composition contains 20 to 100 parts by mass of the metal hydroxide with respect to 100 parts by mass of the base polymer (A).

17. The non-halogen multilayer insulating wire according to claim 13 ,
wherein the second non-halogen resin composition contains 5 to 50 parts by mass of the metal hydroxide with respect to 100 parts by mass of the base polymer (B).

18. The non-halogen multilayer insulating wire according to claim 13 ,
wherein the metal hydroxide contained in the first and/or second non-halogen resin composition is magnesium hydroxide.

Assignees

• Hitachi Metals Ltd

Inventors

• Iwasaki Makoto
• Arita Kohei
• Okikawa Hiroshi
• Hashimoto Mitsuru

Classifications

• H01B3/441

  from alkenes · CPC title

• H01B7/18 Primary

  Protection against damage caused} by wear, mechanical force or pressure; {Sheaths; Armouring · CPC title

• H01B3/427

  Polyethers · CPC title

• H01B7/0216

  Two layers · CPC title

• H01B3/421 Primary

  Polyesters · CPC title