Developing roller, process cartridge, image forming apparatus and image forming method

Patent metadata

Field	Value
Publication number	US-9983505-B2
Application number	US-201715492688-A
Country	US
Kind code	B2
Filing date	Apr 20, 2017
Priority date	Nov 5, 2014
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

Provided is a developing roller including a shaft body, an elastic layer formed on an external circumference of the shaft body, and a surface layer formed on an external circumference of the elastic layer. The surface layer is formed of polyurethane containing a reaction product of a fluoroethylene vinyl ether copolymer and an isocyanurate form of isocyanate and having a film thickness of from 0.5 μm through 2.0 μm. The developing roller has grooves in a surface of the developing roller. The angle of the grooves from a circumferential direction is from 0 degrees through 30 degrees.

First claim

What is claimed is:

1. A developing roller comprising:
a shaft body;
an elastic layer formed on an external circumference of the shaft body; and
a surface layer formed on an external circumference of the elastic layer,
wherein the surface layer comprises polyurethane that comprises a reaction product of a fluoroethylene vinyl ether copolymer and an isocyanurate form of isocyanate, the polyurethane having a film thickness of from 0.5 μm through 2.0 μm, and
wherein the developing roller comprises grooves in a surface of the developing roller, an angle of the grooves from a circumferential direction being from 0 degrees through 30 degrees.

2. The developing roller according to claim 1 ,
wherein the grooves have a width of from 10 μm through 20 μm.

3. The developing roller according to claim 1 ,
wherein the grooves have a length of from 20 μm through 100 μm.

4. The developing roller according to claim 1 ,
wherein the grooves have a depth of from 5 μm through 15 μm.

5. The developing roller according to claim 1 ,
wherein number of the grooves formed per 1 mm 2 is from 600 through 1,100.

6. The developing roller according to claim 1 ,
wherein the isocyanurate form of isocyanate comprises an isocyanurate form of hexamethylene diisocyanate.

7. The developing roller according to claim 1 ,
wherein the surface layer comprises inorganic particles.

8. The developing roller according to claim 7 ,
wherein the inorganic particles comprise hydrophobized silica having an average primary particle diameter of from 5 nm through 30 nm.

9. The developing roller according to claim 7 ,
wherein a content of the inorganic particles is from 0.5% by mass through 3.0% by mass of a total amount of the surface layer.

10. A process cartridge comprising
the developing roller according to claim 1 .

11. An image forming apparatus comprising:
an image bearer;
a charging unit configured to charge a surface of the image bearer;
a latent image forming unit configured to form an electrostatic latent image on the image bearer;
a developing unit configured to attach a developer to the electrostatic latent image to form a visible image;
a transfer unit configured to transfer the visible image onto a recording medium; and
a cleaning unit configured to remove the developer attached on the surface of the image bearer,
wherein the developing unit comprises the developing roller according to claim 1 .

12. An image forming method comprising:
charging a surface of an image bearer by a charging unit;
forming an electrostatic latent image on the image bearer;
attaching a developer to the electrostatic latent image to form a visible image;
transferring the visible image onto a recording medium; and
removing the developer attached on the surface of the image bearer,
wherein in the attaching the developer, the developer is attached to the electrostatic latent image by the developing roller according to claim 1 to form the visible image.

Assignees

• Yasunaga Hideaki
• Juri Keiichiro
• Ricoh Co Ltd

Inventors

• Yasunaga Hideaki
• Juri Keiichiro

Classifications

• C09D175/04

  Polyurethanes · CPC title

• C08G18/792

  formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates · CPC title

• G03G15/0818 Primary

  characterised by the structure of the donor member, e.g. surface properties · CPC title

• C08J2371/03

  Polyepihalohydrins · CPC title

• C08G18/425

  the polyols containing one or two ether groups · CPC title