Redox active polymers and colloidal particles for flow batteries

Patent metadata

Field	Value
Publication number	US-9982068-B2
Application number	US-201615000910-A
Country	US
Kind code	B2
Filing date	Jan 19, 2016
Priority date	Jan 16, 2015
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

The invention provides a redox flow battery comprising a microporous or nanoporous size-exclusion membrane, wherein one cell of the battery contains a redox-active polymer dissolved in the non-aqueous solvent or a redox-active colloidal particle dispersed in the non-aqueous solvent. The redox flow battery provides enhanced ionic conductivity across the electrolyte separator and reduced redox-active species crossover, thereby improving the performance and enabling widespread utilization. Redox active poly(vinylbenzyl ethylviologen) (RAPs) and redox active colloidal particles (RACs) were prepared and were found to be highly effective redox species. Controlled potential bulk electrolysis indicates that 94-99% of the nominal charge on different RAPs is accessible and the electrolysis products are stable upon cycling. The high concentration attainable (>2.0 M) for RAPs in common non-aqueous battery solvents, their electrochemical and chemical reversibility, and their hindered transport across porous separators make them attractive materials for non-aqueous redox flow batteries based on size-selectivity.

First claim

What is claimed is:

1. A redox flow battery comprising first and second chambers separated by a microporous or nanoporous size-exclusion membrane, wherein the first and second chambers each contain a non-aqueous solvent, a charge balancing ion, and an electrode;
wherein the first chamber contains a redox-active viologen-based polymer having a molecular weight of at least about 10 kDa dissolved in the non-aqueous solvent, and wherein the r poly /r pore (polymer solvodynamic size relative to separator pore size) values are >0.3.

2. The flow battery of claim 1 wherein the first chamber further contains a redox active viologen-based polymeric particle prepared from polyvinylbenzyl chloride crosslinked with divinyl benzene, wherein greater than 80% of the chloride groups of the polyvinylbenzyl chloride have been displaced with an alkyl viologen, and wherein the polymeric particle has an average diameter of at least about 20 nm.

3. The flow battery of claim 2 wherein the polymeric particle is in a colloidal emulsion, suspension or dispersion in the first chamber.

4. The flow battery of claim 3 wherein the polymeric particle has a diameter of about 50 nm to about 200 nm.

5. The flow battery of claim 3 wherein the polymeric particle has a diameter of about 500 nm to about 1000 nm.

6. The flow battery of claim 3 wherein the crossover of the redox active polymeric particle is less than 0.05%.

7. The flow battery of claim 2 wherein the viologen-based polymeric particle is prepared by an emulsion, suspension or dispersion polymerization of 4-vinylbenzyl chloride and divinylbenzene, wherein the 4-vinylbenzyl chloride is present in excess of the divinylbenzene by about 20 to 100 fold, followed by contacting the resulting particle with an alkyl viologen, under conditions and for a period of time sufficient to allow the alkyl viologen to react with the particle, followed by isolation of the particle.

8. The flow battery of claim 1 wherein the charge balancing ion comprises Li + , Na + , K + , Mg +2 , Ca +2 , or NH 4 + , or NR 4 + wherein each R is independently H, alkyl, aryl, or pyridinium.

9. The flow battery of claim 1 wherein the first and second chambers contain an electrolyte solution comprising anions selected from the group consisting of BF 4 − , PF 6 − , ClO 4 − , AsF 6 − , CF 3 SO 3 − , N(SO 2 CF 3 ) 2 − , N(SO 2 CF 2 CF 3 ) 2 − , B(C 2 O 4 ) 2+ , B 12 X 6 H (12-n) 2− , and X − , wherein X is a halogen.

10. The flow battery of claim 1 wherein the non-aqueous solvent is acetonitrile, ethylene carbonate, propylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, dipropyl carbonate, ethyl methyl carbonate, fluoroethylene carbonate, gamma-butyrolactone, N-methyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, dichloromethane, chloroform, benzene, toluene, xylene, chlorobenzene, nitrobenzene, methyl acetate, ethyl acetate, acetone, methyl ethyl ketone, cyclohexanone, diethyl ether, 1,2-dimethoxyethane, tetraethylene glycol dimethyl ether, bis(2-methoxyethyl) ether, tetrahydrofuran, 1,4-dioxane, methanol, ethanol, or a combination of two or more of the foregoing solvents.

11. The flow battery of claim 1 wherein the pores of the size-exclusion membrane are about 10 nm in diameter to about 1000 nm in diameter.

12. The flow battery of claim 1 wherein the pores of the size-exclusion membrane are about 20 nm in diameter to about 50 nm in diameter.

13. The flow battery of claim 1 wherein greater than 93% of the nominal viologen loading on the viologen-based polymer is accessed electrochemically, as determined by bulk electrolysis.

14. A redox flow battery comprising first and second chambers separated by a microporous or nanoporous size-exclusion membrane, wherein the first and second chambers each contain a non-aqueous solvent, a charge balancing ion, and an electrode; wherein the first chamber contains a redox-active viologen-based polymer having a molecular weight of at least about 10 kDa dissolved in the non-aqueous solvent, and the viologen-based polymer is a polymer of Formula I:

wherein
each X − is a suitable anion;
R is H, alkyl, alkyl(aryl), or alkyl-alkoxy; and
n is sufficient to provide a polymer wherein n is such that the molecular weight (M n ) of the polymer is about 10 kDa to about 500 kDa.

15. The flow battery of claim 14 wherein the molecular weight (M n ) of the polymer is about 15 kDa to about 350 kDa.

16. The flow battery of claim 14 wherein the viologen-based polymer is dissolved in the non-aqueous solvent to a concentration of greater than 1M.

17. The flow battery of claim 14 wherein the crossover of the redox active polymer is less than 20%.

18. The flow battery of claim 17 wherein the crossover of the redox active polymer is less than 10%.

19. A non-aqueous redox flow battery comprising: a positive electrolyte; a negative redox active species; and a size exclusion membrane separator, the size exclusion membrane being disposed between the positive electrolyte and the negative redox active species, wherein the redox active species is comprises a polymer of Formula I:

wherein
each X − is a suitable anion;
R is H, alkyl, alkyl(aryl), or alkyl-alkoxy; and

n is sufficient to provide a polymer wherein n is such that the molecular weight (M n ) of the polymer is about 10 kDa to about 500 kDa.

20. A redox flow battery comprising first and second chambers separated by a microporous or nanoporous size-exclusion membrane, wherein the first and second chambers each contain a non-aqueous solvent, a charge balancing ion, and an electrode; wherein the first chamber contains a redox-active viologen-based polymer having a molecular weight of at least about 10 kDa dissolved in the non-aqueous solvent, and the viologen-based polymer has a backbone comprising polyvinylbenzene, polyacrylate, polymethacrylate, polystyrene, polyalkylene glycol or polyvinyl ether.

21. The flow battery of claim 20 wherein the charge balancing ion comprises Lit, Na + , K + , Mg +2 , Ca +2 , or NH 4 + , or NR 4 + wherein each R is independently H, alkyl, aryl, or pyridinium.

22. The flow battery of claim 20 wherein the first and second chambers contain an electrolyte solution comprising anions selected from the group consisting of BF 4 − , PF 6 − , ClO 4 − , AsF 6 − , CF 3 SO 3 − , N(SO 2 CF 3 ) 2 − , N(SO 2 CF 2 CF 3 ) 2 − , B(C 2 O 4 ) 2− , B 12 X 6 H (12-n) 2− , and X − , wherein X is a halogen.

Assignees

• Univ Illinois

Inventors

• Gavvalapalli Nagarjuna
• Moore Jeffrey S
• Rodriguez-Lopez Joaquin
• Cheng Kevin
• Shen Mei
• Lichtenstein Timothy

Classifications

• C08F12/26

  Nitrogen · CPC title

• H01M8/02

  Details (electrodes H01M4/86 - H01M4/98) · CPC title

• C08F212/18

  Chlorine · CPC title

• H01M2300/0028

  characterised by the solvent · CPC title

• H01M8/20

  Indirect fuel cells, e.g. fuel cells with redox couple being irreversible (H01M8/18 takes precedence) · CPC title