Multifunctional and stable nano-architectures containing nanocarbon and nano- or micro structures and a calcined hydrotalcite shell

Patent metadata

Field	Value
Publication number	US-9981247-B2
Application number	US-201615534858-A
Country	US
Kind code	B2
Filing date	Nov 9, 2016
Priority date	Nov 11, 2015
Publication date	May 29, 2018
Grant date	May 29, 2018

Abstract

Methods for making a multilevel core-shell structure having a core/graphene-based shell structure are described. A method for making a core/graphene-based shell structure can include obtaining a composition that includes core nano- or microstructures and graphene-based structures having at least a portion of a surface coated with a curable organic material, where the core nano- or microstructures and graphene-based structures are dispersed throughout the composition and subjecting the composition to conditions that cure the organic material and allow the graphene-based structures to self-assemble around the core nano- or microstructures to produce a core/graphene-based shell structure that has a graphene-based shell encompassing a core nano- or microstructure.

First claim

The invention claimed is:

1. A method for making a core/graphene-based shell structure, the method comprising:
(a) obtaining a composition comprising core nano- or microstructures and graphene-based structures having at least a portion of a surface coated with a curable organic material, wherein the core nano- or microstructures and graphene-based structures are dispersed throughout the composition; and
(b) curing the organic material and optionally quenching the composition to allow the graphene-based structures to self-assemble around the core nano- or microstructures to produce a core/graphene-based shell structure comprising a graphene-based shell encompassing a core nano- or microstructure.

2. The method of claim 1 , wherein the curable organic material comprises a curable monomer or a curable polymer, or a combination thereof.

3. The method of claim 2 , wherein step (b) comprises:
(i) subjecting the composition to conditions sufficient to cure the organic material and form polymer coated graphene-based structures; and
(ii) quenching the composition such that the polymer coated graphene based structures self-assemble to form a graphene-based shell structure.

4. The method of claim 3 , wherein the conditions sufficient to cure the organic material and form polymer coated graphene-based structures comprise heating the composition to a temperature of 15° C. to 400° C.

5. The method of claim 4 , wherein quenching the composition comprises cooling the composition to 25° C. or less.

6. The method of claim 1 , wherein the core nanostructure comprises a metal, a metal oxide, a metal alloy, a bimetallic metal, a trimetallic metal, a nitride compound, a chalcogenide, a quantum dot, or combinations thereof.

7. The method of claim 1 , further comprising (c) adding a nano- or microstructure precursor solution to the composition in either of steps (a) and/or (b) and forming second nano- or microstructures on a surface of the graphene-based structures.

8. The method of claim 7 , wherein the nano- or microstructure precursor solution is added during step (a) and the second nano- or microstructures are formed on the polymer coated graphene-based structures prior to or during step (b).

9. The method of claim 7 , wherein the nano- or microstructure precursor solution is added during step (b) and second nano- or microstructures are formed on the graphene-based structures and/or on the graphene-based shell during step (b).

10. The method of claim 9 , wherein the nano- or microstructure precursor solution comprises benzyl alcohol and the nano- or microstructure precursors are metal salts, and the benzyl alcohol converts the metal salts to metal nano- or microstructures during step (b).

11. The method of claim 7 , wherein the nano- or microstructures comprise a noble metal selected from the group consisting of silver (Ag), palladium (Pd), platinum (Pt), gold (Au), rhodium (Rh), ruthenium (Ru), rhenium (Re), or iridium (Ir), or any combinations or alloys thereof.

12. The method of claim 7 , wherein the nano- or microstructures comprise a transition metal selected from the group consisting of copper (Cu), iron (Fe), nickel (Ni), zinc (Zn), manganese (Mn), chromium (Cr), molybdenum (Mo), tungsten (W), osmium (Os), or tin (Sn), or any combinations or alloys thereof.

13. The method of claim 7 , wherein the produced core/graphene-based shell structure having nano- or microstructures on the surface of the graphene-based shell is dispersed in a second composition comprising additional graphene-based structures having at least a portion of their surfaces coated with a curable organic material and curing the organic material and optionally quenching the second composition to allow the additional graphene-based structures to self-assemble around the produced core/graphene-based shell structure to produce a core/graphene-based shell/nanoparticle/graphene-based shell structure.

14. The method of claim 1 , wherein a carbon species is added to the composition in step (a) and/or step (b) to increase the porosity of the graphene-based shell.

15. The method of claim 14 , wherein the carbon species is a hydrocarbon, a sugar-based compound, a sulfonated carbon compound, nitrogen-based carbon compound, carbon-based monomer, aromatic compound, a metal-complexed carbon-based compound, or any combination thereof.

16. The method of claim 1 , further comprising forming a second shell that encompasses the graphene-based shell structure.

17. The method of claim 16 , wherein the second shell is a metal oxide or mixed metal oxide shell, preferably a hydrotalcite shell.

18. The method of claim 17 , wherein the second shell has a mesoporous or macroporous structure, preferably a mesoporous structure.

19. A method for making a graphene-based shell structure, the method comprising:
(a) obtaining a composition comprising a curable organic material and graphene-based structures dispersed throughout the composition;
(b) subjecting the composition to conditions sufficient to cure the organic material and form polymer coated graphene-based structures; and
(c) quenching the composition such that the polymer coated graphene-based structures self-assemble to form a graphene-based shell structure.

20. A multilevel shell structure comprising:
a graphene-based shell having a void space defined by the inner surface of the graphene-based shell, wherein metallic nano- or microstructures are dispersed on the outer, inner or both surfaces of the graphene-based shell; and
a calcined hydrotalcite shell that encompasses the graphene-based shell and dispersed metallic nanostructures.

Assignees

• Sabic Global Technologies Bv

Inventors

• Chopra Nitin
• Lowrey James
• Odeh Ihab N

Classifications

• B01J23/42 Primary

  Platinum · CPC title

• B01J35/026

  Operations & Transport · mapped topic

• B01J23/14

  of germanium, tin or lead · CPC title

• B01J23/44

  Palladium · CPC title

• B01J23/52

  Gold · CPC title