Waveguides comprising light extraction nanostructures and display devices comprising the same

Patent metadata

Field	Value
Publication number	US-9978990-B2
Application number	US-201615274301-A
Country	US
Kind code	B2
Filing date	Sep 23, 2016
Priority date	Jul 12, 2016
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

Disclosed herein are OLED devices comprising waveguides including at least one waveguide layer comprising at least one inorganic nanoparticle and at least one binder and having an RMS surface roughness of less than about 20 nm. Lighting and display devices comprising such OLED devices are further disclosed herein as well as methods for making the waveguides.

First claim

What is claimed is:

1. An organic light emitting diode device comprising:
a cathode;
an anode;
an organic light emitting layer disposed between the cathode and anode; and
a substrate comprising at least one waveguide layer comprising at least one inorganic nanoparticle and at least one binder interspersed in the at least one waveguide layer, wherein:
the at least one inorganic nanoparticle has a refractive index n m ranging from about 1.6 to about 2.6,
the at least one binder has a refractive index n b ranging from about 1.3 to about 1.55,
an RMS surface roughness of the at least one waveguide layer is less than about 20 nm, and

the at least one inorganic nanoparticle comprises a combination of a first metal oxide nanoparticle and a second metal oxide nanoparticle, the first and second metal oxide nanoparticles having different particle size distributions.

2. The device of claim 1 , wherein the waveguide layer comprises a high density region having an effective refractive index n w1 greater than or equal to about 1.7 and a low density region having an effective refractive index n w2 ranging from about 1.4 to less than about 1.7, wherein the at least one inorganic nanoparticle and the at least one binder are both distributed in the high density region and in the low density region.

3. The device of claim 2 , wherein the high density region has a thickness ranging from about 200 nm to about 2 μm and the low density region has a thickness of less than about 200 nm.

4. The device of claim 2 , wherein the high density region comprises from about 30% to about 90% by volume of the at least one waveguide layer.

5. The device of claim 1 , wherein the at least one waveguide layer has a haze of less than about 50% and an optical transmission of greater than about 75% at visible wavelengths ranging from about 420 nm to about 750 nm.

Assignees

• Corning Inc

Inventors

• Lal Archit
• Maurey Pamela Arlene
• Nolan Daniel Aloysius
• Senaratne Wageesha

Classifications

• G02B6/0041

  provided in the bulk of the light guide · CPC title

• G02B6/0043

  provided on the surface of the light guide · CPC title

• G02B6/0065

  Manufacturing aspects; Material aspects · CPC title

• H10K59/875

  Arrangements for extracting light from the devices · CPC title

• H10K50/858

  comprising refractive means, e.g. lenses · CPC title