Integrated hook and flashing for photovoltaic module installation on tile roofs

Patent metadata

Field	Value
Publication number	US-9976778-B2
Application number	US-201514882375-A
Country	US
Kind code	B2
Filing date	Oct 13, 2015
Priority date	Oct 13, 2014
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

A bracket for installing photovoltaic modules on a tile roof. The bracket can have a base portion adapted to sit on a flat roof surface below a tile. A pair of curved portions above the base portion can be supported by a pair of vertical portions. A riser portion can be connected to the pair of curved portion and rising in a direction perpendicular to a roof surface. A flange can be connected to and be perpendicular to the riser portion and parallel to the base.

First claim

What is claimed is:

1. A bracket for supporting photovoltaic modules on a tile roof, the bracket comprising:
a base portion configured to contact a flat roof surface along a first plane;
a first curved portion including a first concave surface facing away from the first plane, and a first convex surface, opposite the first concave surface, facing toward the first plane, wherein the first concave surface and the first convex surface extend in a first direction substantially parallel to the first plane;
a second curved portion including a second concave surface facing toward the first plane, and a second convex surface, opposite the second concave surface, facing away from the first plane, wherein the second concave surface and the second convex surface extend in the first direction parallel to the first concave surface and the first convex surface;
a riser portion connecting the first and second curved portions and extending away from the first and second curved portions and the first plane in a second direction substantially perpendicular to the first plane; and
a flange connected to and substantially perpendicular to the riser portion and substantially parallel to the first plane, wherein the flange is positioned further from the first plane than the first curved portion and the second curved portion,
wherein the first and second curved portions define sides of an opening separating the first and second curved portions, and
wherein the bracket is configured for the base portion to be positioned between a first roof tile and the flat roof surface while the first curved portion is positioned between a convex portion of a lower surface of the first roof tile and a concave portion of an upper surface of a second roof tile overlapped by the first roof tile.

2. The bracket of claim 1 , wherein the base portion has one or more apertures configured to allow one or more fasteners to pass through the base portion into the flat roof surface.

3. The bracket of claim 1 , wherein the second curved portion is further configured to fit between a convex portion of the upper surface of the second roof tile and a concave portion of the lower surface of the first roof tile, while the first curved portion is positioned between the convex portion of the lower surface of the first roof tile and the concave portion of the upper surface of the second roof tile.

4. The bracket of claim 1 , wherein a gap is defined by the flange, the riser portion and the first and second curved portions, wherein the gap is configured to receive the first roof tile with the first roof tile positioned between the first curved portion and the flange and between the second curved portion and the flange while the base portion is positioned between the first roof tile and the roof surface and while the first curved portion is positioned between the convex portion of the lower surface of the first roof tile and the concave portion of the upper surface of the second roof tile.

5. The bracket of claim 1 , wherein the flange includes one or more mounting holes configured for mounting photovoltaic module mounting hardware.

6. A bracket for supporting photovoltaic modules on a tile roof, the bracket comprising:
a base portion defining a first plane;
a first upwardly extending portion connected to the base and extending away from the first plane in a first direction;
a second upwardly extending portion connected to the base and extending away from the first plane in the first direction;
a first curved portion connected to the first upwardly extending portion, wherein the first curved portion extends away from the first upwardly extending portion in a second direction substantially parallel to the first plane, and wherein the first curved portion includes a concave surface facing away from the first plane;
a second curved portion connected to the second upwardly extending portion, wherein the second curved portion extends away from the second upwardly extending portion in the second direction parallel to the first curved portion, wherein the first and second curved portions define sides of an opening separating the first and second curved portions, and wherein the second curved portion includes a convex surface facing away from the base portion;
a first riser portion extending substantially perpendicularly from the first curved portion in the third direction away from the first plane;
a second riser portion extending substantially perpendicularly from the second curved portion in the third direction away from the first plane; and
a mounting flange connecting the first and second riser portions, wherein the riser portion is positioned further from the first plane than the first and second curved portions.

7. The bracket of claim 6 , wherein the base portion has one or more apertures configured to allow one or more fasteners to pass through the base portion into a roof surface.

8. The bracket of claim 6 , wherein the first and second curved portions are configured to fit between curved sections of overlapping roof tiles.

9. The bracket of claim 6 , wherein the flange includes one or more mounting holes configured to receive mounting photovoltaic module mounting hardware.

10. The bracket of claim 6 , wherein the mounting flange extends substantially parallel to the first plane and extends away from the first and second riser portions towards the base portion.

11. A bracket for supporting photovoltaic modules on a tile roof, the bracket comprising:
a base portion for attaching to a structure;
a first angled portion extending in a first direction away from the base portion;
a second angled portion extending in the first direction away from the base portion;
a concave member extending in a second direction, substantially perpendicular to the first direction, away from the first angled portion;
a convex member extending in the second direction away from the second angled portion;
a riser portion bridging ends of the concave and convex members opposite the first and second angled portions; and
a mounting flange extending in a third direction, substantially opposite the second direction, away from the riser portion,
wherein the concave member and the convex member define sides of an opening separating the concave member and the convex member, and
wherein the second angled portion supports the convex member at a position further from the base portion than the second angled portion supports the concave member from the base portion.

12. The bracket of claim 11 , wherein the base portion has one or more apertures configured to allow one or more fasteners to pass through the base portion into a roof surface.

13. The bracket of claim 11 , wherein the convex member is configured to fit between a concave portion of a lower surface of a first roof tile positioned between the mounting flange and the convex member, and a convex portion of an upper surface of a second roof tile overlapped by the first roof tile.

14. The bracket of claim 13 , wherein the concave member is configured to fit between a convex portion of the lower surface of the first roof tile and a concave portion of the upper surface of the second roof tile.

15. The bracket of claim 14 , wherein the riser portion is configured to extend towards the mounting flange at a joint between the first and second roof tiles.

Assignees

• Solarcity Corp

Inventors

• Johansen Emil

Classifications

• Y02E10/47

  Mountings or tracking · CPC title

• F24S25/613

  in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements · CPC title

• F24S25/61 Primary

  for fixing to the ground or to building structures · CPC title

• H02S20/25

  Roof tile elements · CPC title

• H02S20/23 Primary

  specially adapted for roof structures · CPC title