System and method for improved duct pressure transfer in pressure exchange system

Patent metadata

Field	Value
Publication number	US-9976573-B2
Application number	US-201514819008-A
Country	US
Kind code	B2
Filing date	Aug 5, 2015
Priority date	Aug 6, 2014
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

A rotary isobaric pressure exchanger (IPX) includes a first end cover having a first surface that interfaces with a first end face of a rotor, wherein the first end cover has at least one first fluid inlet and at least one first fluid outlet. The IPX includes a second end cover having a second surface that interfaces with a second end face of the rotor, wherein the second end cover has at least one second fluid inlet and at least one second fluid outlet. The IPX includes a port disposed through the first surface of the first end cover or through the second surface of the second end cover, wherein during rotation of the cylindrical rotor about the rotational axis the port is configured to fluidly communicate with at least one channel of the plurality of channels within the rotor.

First claim

What is claimed is:

1. A rotary isobaric pressure exchanger (IPX) for transferring pressure energy from a high pressure first fluid to a low pressure second fluid, comprising:
a cylindrical rotor configured to rotate circumferentially about a rotational axis and having a first end face and a second end face disposed opposite each other with a plurality of channels extending axially therethrough between respective apertures located in the first and second end faces;
a first end cover having a first surface that interfaces with and slidingly and sealingly engages the first end face, wherein the first end cover has at least one first fluid inlet and at least one first fluid outlet that during rotation of the cylindrical rotor about the rotational axis alternately fluidly communicate with at least one channel of the plurality of channels;
a second end cover having a second surface that interfaces with and slidingly and sealingly engages the second end face, wherein the second end cover has at least one second fluid inlet and at least one second fluid outlet that during rotation of the cylindrical rotor about the rotational axis alternately fluidly communicate with at least one channel of the plurality of channels; and
a port disposed through the first surface of the first end cover or through the second surface of the second end cover and extending to an outermost radial side wall of the first end cover or the second end cover, wherein during rotation of the cylindrical rotor about the rotational axis the port is configured to fluidly communicate with at least one channel of the plurality of channels within the rotor, and wherein the port comprises a compound angle.

2. The rotary IPX of claim 1 , wherein the second fluid inlet comprises a low pressure second fluid inlet, the second fluid outlet comprises a high pressure second fluid outlet, the second surface comprises a first transition area from the high pressure second fluid outlet to the low pressure second fluid inlet, and the port is disposed on the first transition area.

3. The rotary IPX of claim 2 , wherein the port during rotation of the rotor between the high pressure second fluid outlet and the low pressure second fluid inlet is configured to fluidly communicate with the at least one channel of the plurality of channels to lower a pressure of the second fluid within the at least one channel prior to the low pressure second fluid inlet fluidly communicating with the at least one channel.

4. The rotary IPX of claim 3 , wherein the port is disposed on the first transition area closer to the low pressure second fluid inlet than the high pressure second fluid outlet.

5. The rotary IPX of claim 3 , wherein the port is oriented to generate a reaction force and momentum in a direction of rotation of the cylindrical rotor when the second fluid flows into the port.

6. The rotary IPX of claim 3 , wherein the port is angled in a direction from the high pressure second fluid outlet towards the low pressure second fluid inlet between 0 and 90 degrees relative to the rotational axis of the cylindrical rotor.

7. The rotary IPX of claim 1 , wherein the first fluid inlet comprises a high pressure first fluid inlet, the first fluid outlet comprises a low pressure first fluid outlet, the first surface comprises a first transition area from the high pressure first fluid inlet to the low pressure first fluid outlet, and the port is disposed on the first transition area.

8. The rotary IPX of claim 7 , wherein the port during rotation of the rotor between the high pressure first fluid inlet and the low pressure first fluid outlet is configured to fluidly communicate with the at least one channel of the plurality of channels to lower a pressure of the first fluid within the at least one channel prior to the low pressure second fluid outlet fluidly communicating with the at least one channel.

9. The rotary IPX of claim 1 , wherein the first fluid inlet comprises a high pressure first fluid inlet, the first fluid outlet comprises a low pressure first fluid outlet, the first surface comprises a first transition area from the low pressure first fluid outlet to the high pressure first fluid inlet, and the port is disposed on the first transition area.

10. The rotary IPX of claim 9 , wherein the port during rotation of the rotor between the low pressure first fluid outlet and the high pressure first fluid inlet is configured to fluidly communicate with the at least one channel of the plurality of channels to increase a pressure of the first fluid within the at least one channel prior to the high pressure first fluid inlet fluidly communicating with the at least one channel.

11. The rotary IPX of claim 10 , wherein the port is disposed on the first transition area closer to the high pressure first fluid inlet than the low pressure first fluid outlet.

12. The rotary IPX of claim 10 , wherein the port is angled in a direction from the low pressure first fluid outlet towards the high pressure first fluid inlet between 0 and 90 degrees relative to the rotational axis of the cylindrical rotor.

13. The rotary IPX of claim 1 , wherein the second fluid inlet comprises a low pressure second fluid inlet, the second fluid outlet comprises a high pressure second fluid outlet, the second surface comprises a first transition area from the low pressure second fluid inlet to the high pressure second fluid outlet, and the port is disposed on the first transition area.

14. The rotary IPX of claim 13 , wherein the port during rotation of the rotor between the low pressure second fluid inlet and the high pressure second fluid outlet is configured to fluidly communicate with the at least one channel of the plurality of channels to increase a pressure of the second fluid within the at least one channel prior to the high pressure second fluid outlet fluidly communicating with the at least one channel.

15. A rotary isobaric pressure exchanger (IPX) for transferring pressure energy from a high pressure first fluid to a low pressure second fluid, comprising:
a cylindrical rotor configured to rotate circumferentially about a rotational axis and having a first end face and a second end face disposed opposite each other with a plurality of channels extending axially therethrough between respective apertures located in the first and second end faces; and
a first end cover having a first surface that interfaces with and slidingly and sealingly engages the first end face, wherein the first end cover has a low pressure second fluid inlet, a high pressure second fluid outlet, and a first port disposed through the first surface of the first end cover between the low pressure second fluid inlet and the high pressure second fluid outlet, and the first port extends through the first end cover from the first surface to an outermost radial side wall of the first end cover, wherein the low pressure second fluid inlet, the high pressure second fluid outlet, and the first port are configured to fluidly communicate with at least one channel of the plurality of channels, and the first port during rotation of the rotor between the high pressure second fluid outlet and the low pressure second fluid inlet is configured to fluidly communicate with the at least one channel of the plurality of channels to lower a pressure of the second fluid within the at least one channel prior to the low pressure second fluid inlet fluidly communicating with the at least one channel, and wherein the first port comprises a compound angle.

16. The rotary IPX of claim 15 , comprising a second end cover having a second surface that interfaces with and sli

Assignees

• Energy Recovery Inc

Inventors

• Martin Jeremy Grant
• Arluck James Lee

Classifications

• F04F13/00 Primary

  Pressure exchangers · CPC title

• E21B43/26

  by forming crevices or fractures · CPC title

• E21B43/2607

  Surface equipment specially adapted for fracturing operations · CPC title