Feedback controlled system for ignition promoter droplet generation

Patent metadata

Field	Value
Publication number	US-9976518-B2
Application number	US-201514960697-A
Country	US
Kind code	B2
Filing date	Dec 7, 2015
Priority date	Dec 7, 2015
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

An engine system is disclosed. The engine system may have an engine including at least one cylinder. The engine system may also have a first source configured to supply fuel for combustion in the engine. The engine system may have a second source configured to supply ignition promoter material for combustion in the engine. The engine system may also have a droplet generator configured to generate droplets of the ignition promoter material. In addition, the engine system may have a controller. The controller may be configured to determine an engine parameter. The controller may also be configured to determine a number of the droplets based on the engine parameter. Further, the controller may be configured to determine droplet sizes of the droplets based on the engine parameter. In addition, the controller may be configured to adjust the droplet generator to generate the number of the droplets having the droplet sizes.

First claim

What is claimed is:

1. An engine system, comprising:
an engine, including at least one cylinder;
a first source configured to supply fuel for combustion in the engine;
a second source configured to supply an ignition promoter material for combustion in the engine;
a droplet generator configured to generate droplets of the ignition promoter material, the droplet generator including a charge generator; and
a controller configured to:
determine an engine parameter;
determine a number of the droplets based on the engine parameter;
determine droplet sizes of the droplets based on the engine parameter;
determine an amount of charge to be applied to the droplets; and
control the droplet generator and the charge generator to generate the determined number of the droplets having the determined droplet sizes and the determined amount of charge.

2. The engine system of claim 1 , wherein the ignition promoter material includes lubrication oil.

3. The engine system of claim 1 , wherein the fuel includes natural gas.

4. The engine system of claim 1 , wherein the controller is configured to determine the number of the droplets and the droplet sizes based on a diameter of the at least one cylinder.

5. The engine system of claim 1 , wherein the determined droplet sizes are uniform.

6. The engine system of claim 1 , wherein the determined droplet sizes are non-uniform.

7. The engine system of claim 1 , wherein
the engine parameter is an air-fuel ratio,
the droplets have a first droplet size when the air-fuel ratio has a first value, and
the droplets have a second droplet size larger than the first droplet size when the air-fuel ratio has a second value larger than the first value.

8. The engine system of claim 1 , wherein
the engine parameter is an air-fuel ratio,
the number of the droplets is a first number when the air-fuel ratio has a first value; and
the number of the droplets is a second number larger than the first number when the air-fuel ratio has a second value larger than the first value.

9. The engine system of claim 1 , wherein
the engine parameter is an engine speed,
the droplets have a first droplet size when the engine speed has a first value, and
the droplets have a second droplet size larger than the first droplet size when the engine speed has a second value larger than the first value.

10. The engine system of claim 1 , wherein
the engine parameter includes an amount of NO x in exhaust from the engine,
the droplets have a first droplet size when the amount of NO x has a first value, and
the droplets have a second droplet size larger than the first droplet size when the amount of NO x has a second value larger than the first value.

11. The engine system of claim 1 , wherein the droplet generator is configured to discharge the droplets into the at least one cylinder.

12. The engine system of claim 1 , wherein the droplet generator is configured to discharge the droplets into an intake manifold of the engine.

13. A method of operating an engine, comprising:
delivering air for combustion to at least one cylinder of the engine;
supplying fuel to the at least one cylinder for combustion;
supplying an ignition promoter material to a droplet generator, the droplet generator including a charge generator;
determining an engine parameter based on signals received from at least one sensor associated with the engine;
determining a number of droplets of the ignition promoter material based on the engine parameter;
determining droplet sizes for the droplets based on the engine parameter;
determining an electrical charge to be applied to the droplets;
generating the determined number of the droplets having the determined droplet sizes and determined electrical charge using the droplet generator and the charge generator; and
combusting the droplets and the fuel in the at least one cylinder.

14. The method of claim 13 , further including:
determining a crank-angle of a crankshaft of the engine; and
determining the droplet sizes based on the crank-angle.

15. The method of claim 14 , wherein
the droplets have a first droplet size at a first crank-angle, and
the droplets have a second droplet size smaller than the first droplet size at a second crank-angle larger than the first crank-angle.

16. The method of claim 13 , wherein
the engine parameter is an air-fuel ratio,
the droplets have a first droplet size when the air-fuel ratio has a first value, and
the droplets have a second droplet size larger than the first droplet size when the air-fuel ratio has a second value larger than the first value.

17. The method of claim 13 , wherein
the engine parameter is an amount of NO in exhaust from the at least one cylinder,
the droplets have a first droplet size when the exhaust has a first amount of NOR, and
the droplets have a second droplet size larger than the first droplet size when the exhaust has a second amount of NO larger than the first amount of NOR.

18. An engine, comprising:
a plurality of cylinders;
an intake manifold configured to deliver air for combustion to the cylinders;
an exhaust manifold configured to discharge exhaust from the cylinders;
a first source configured to supply fuel for combustion in the cylinders;
a second source configured to supply an ignition promoter material;
a droplet generator configured to receive the ignition promoter material from the second source and generate droplets of the ignition promoter material, the droplet generator including a charge generator; and
a controller configured to:
determine an engine parameter;
determine a number of the droplets based on the engine parameter;
determine droplet sizes of the droplets based on the engine parameter;
determine an amount of charge to be applied to the droplets; and
control the droplet generator and the charge generator to generate the determined number of the droplets having the determined droplet sizes and the determined amount of charge.

19. The engine of claim 18 , wherein the droplet generator is configured to discharge the droplets into the intake manifold.

20. The engine of claim 18 , wherein the determined droplet sizes are non-uniform.

Assignees

• Caterpillar Inc

Inventors

• Singh Jaswinder
• Willi Martin L

Classifications

• F02D19/12

  peculiar to engines working with non-fuel substances or with anti-knock agents, e.g. with anti-knock fuel · CPC title

• F02M35/10222

  Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission · CPC title

• F02B2201/04

  Gas · CPC title

• F02D33/006

  depending on engine operating conditions, e.g. start, stop or ambient conditions · CPC title

• F02M25/00

  Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture (adding secondary air to fuel-air mixture F02M23/00; adding exhaust gases F02M26/00; fuel-injection apparatus operating simultaneously on two or more fuels or on a liquid fuel and another liquid F02M43/00) · CPC title