Edible composition

Patent metadata

Field	Value
Publication number	US-9974328-B2
Application number	US-201514685975-A
Country	US
Kind code	B2
Filing date	Apr 14, 2015
Priority date	Apr 24, 2009
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

A method of preparing a composite foodstuff is provided and comprises providing a core, providing a barrier composition and applying the barrier composition to at least a portion of the core and providing a fat based coating having a lower fat content than the core. The fat based coating is applied to the barrier coated cores. The hardness of the fat based coating does not decrease over a period of storage.

First claim

The invention claimed is:

1. A method of preparing a composite foodstuff comprising:
Providing a core;
Preparing a liquid barrier composition consisting of starch, a plasticizer, up to 40% of a bulking agent and up to 10% water and applying the liquid barrier composition to at least a portion of the core to provide one or more barrier coated cores; and
Providing a liquid coating comprising fat and applying the liquid coating to at least that portion of the barrier coated cores comprising the barrier composition to provide the composite foodstuffs, the percentage of the fat in the coating by weight of the coating being lower than the percentage of the fat in the core by weight of the core;
Wherein the ratio of said starch to said plasticizer is no more than 1:1.5 and the temperature of the liquid barrier composition at the time of application to the cores is from about 30° C. to about 50° C.

2. The method of claim 1 , wherein the core is provided by adding a fat, in a molten state, to one or more bulking ingredients while mixing.

3. The method of claim 2 , wherein the bulking ingredients comprise mono- or di-saccharides, polyols, milk powder, or a combination of any number of these.

4. The method of claim 2 , wherein the core comprises at least 25 wt % fat; at least 20% of the fat being liquid at 20° C.

5. The method of claim 4 , wherein the core fat is added in at least two additions and the two additions are separated by a refining step.

6. The method of claim 2 , wherein the core is chilled after mixing.

7. The method of claim 1 , wherein the barrier composition is provided by dissolving the starch in the plasticizer and heating the dissolved starch to a temperature of from 120° C. to 160° C.

8. The method of claim 7 , further comprising adding the bulking agent after the starch is dissolved in the plasticizer.

9. The method of claim 7 , further comprising adding the water to the plasticizer, before, during or after dissolution of the starch therein.

10. The method of claim 1 , wherein the core is coated with the barrier composition using an enrobing technique.

11. The method of claim 10 , wherein the barrier coated cores are chilled to a temperature sufficient to substantially solidify the barrier composition.

12. The method of claim 11 , wherein the barrier coated cores are chilled to a temperature of about −5° C.

13. The method of claim 10 , wherein the thickness of barrier composition on the cores is adjusted by an air knife.

14. The method of claim 13 , wherein the adjusted thickness of the barrier composition on the core is about 5 mm.

15. The method of claim 1 , wherein the barrier coated core is enrobed with the fat based coating.

16. The method of claim 15 , further comprising chilling the composite foodstuff to a temperature of about 10° C.

17. The method of claim 1 , wherein after a storage period of 32 weeks at 20° C. there is no apparent fat bloom on a surface of the composite foodstuff and/or the hardness of the coating does not decrease.

18. The method of claim 1 , wherein the plasticizer is glycerol, ethylene glycol, propylene glycol, or a combination of these.

19. The method of claim 1 , wherein the liquid barrier composition does not comprise added water.

Assignees

• Mars Inc

Inventors

• Pohludka Daniel

Classifications

• A23G1/0079

  Chocolate moulds processing (A23G1/0076 takes precedence) · CPC title

• A23P20/18 Primary

  by spray-coating, fluidised-bed coating or coating by casting (combined with breading A23P20/12) · CPC title

• A23G3/54

  Composite products, e.g. layered, coated, filled · CPC title

• A23P20/12

  Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering · CPC title

• A23P20/11

  Coating with compositions containing a majority of oils, fats, mono/diglycerides, fatty acids, mineral oils, waxes or paraffins · CPC title