Electric compressor

Patent metadata

Field	Value
Publication number	US-9973055-B2
Application number	US-201514792034-A
Country	US
Kind code	B2
Filing date	Jul 6, 2015
Priority date	Jul 11, 2014
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

An electric compressor including a compression mechanism, an electric motor driving the compression mechanism, a housing accommodating the compression mechanism and the electric motor, an inverter box located on an outer surface of the housing, an inverter substrate accommodated in the inverter box and having an inverter circuit supplying electric power to the electric motor, the inverter substrate having a first surface and a second surface that is a reverse surface of the first surface, a plurality of fastening members fixing the inverter substrate to the inverter box, and a reinforcing member having a first end fixed to the inverter box and a second end soldered to the first surface or the second surface of the inverter substrate. The reinforcing member extends toward the first surface or the second surface of the inverter substrate in the inverter box. The reinforcing member is not electrically connected to the inverter circuit.

First claim

What is claimed is:

1. An electric compressor comprising:
a compression mechanism;
an electric motor driving the compression mechanism;
a housing accommodating the compression mechanism and the electric motor;
an inverter box located on an outer surface of the housing;
an inverter substrate accommodated in the inverter box and having an inverter circuit supplying electric power to the electric motor, the inverter substrate having a first surface and a second surface that is a reverse surface of the first surface;
a resin member and a heat sink member accommodated in the inverter box;
a plurality of fastening members fixing the inverter substrate to the inverter box;
a plurality of lead terminals; and
a reinforcing member having a first end fixed to the inverter box, the resin member, or the heat sink member, and a portion on a second end soldered to the first surface or the second surface of the inverter substrate,
wherein the reinforcing member is not electrically connected to the inverter circuit of the inverter substrate,
wherein the plurality of lead terminals are soldered to the inverter substrate and electrically connected to the inverter circuit of the inverter substrate,
wherein the plurality of lead terminals are spaced along a direction on the inverter substrate,
wherein the reinforcing member is soldered to the inverter substrate at a position where the reinforcing member is spaced from the plurality of lead terminals along the direction,
wherein at least one of the plurality of lead terminals has a first end fixed to the inverter box and a portion on a second end soldered to a reinforced region of the inverter substrate, and
wherein the portion of the second end of the reinforcing member is soldered to a portion of the inverter substrate that is adjacent to the reinforced region of the inverter substrate.

2. The electric compressor according to claim 1 , wherein the inverter substrate has a hole extending from the first surface to the second surface of the inverter substrate, and wherein the second end of the reinforcing member is soldered to the inverter substrate through the hole.

3. The electric compressor according to claim 1 , wherein the first end of the reinforcing member is fixed directly to the inverter box.

4. The electric compressor according to claim 1 , wherein the inverter box is made of a resin, wherein the reinforcing member is made of a same material as a lead terminal of the plurality of lead terminals, and wherein the first end of the reinforcing member and the lead terminal are molded in the inverter box by insert molding and located on a same side of the inverter substrate.

5. The electric compressor according to claim 1 , wherein the resin member accommodates a coil and a capacitor that are electrically connected to the inverter substrate, and
wherein the resin member is fixed to the inverter box.

6. The electric compressor according to claim 1 , wherein the heat sink member dissipates heat generated from elements mounted in the inverter substrate out of the inverter box, and
wherein the heat sink member is fixed to the inverter box.

7. The electric compressor according to claim 1 , wherein the reinforcing member is a bus bar.

8. The electric compressor according to claim 1 , wherein the housing is of a cylindrical shape, wherein the compression mechanism and the electric motor are aligned with each other in an axial direction of the housing, and wherein the inverter box is disposed on an axial end surface of the housing that is adjacent to the electric motor.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Suitou Ken
• Kuroki Kazuhiro
• Mizuno Takuro
• Koide Tatsuya
• Kinoshita Yusuke

Classifications

• H02K5/24 Primary

  specially adapted for suppression or reduction of noise or vibrations · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title