Battery pack having novel cooling structure

Patent metadata

Field	Value
Publication number	US-9972873-B2
Application number	US-201414194896-A
Country	US
Kind code	B2
Filing date	Mar 3, 2014
Priority date	Sep 29, 2011
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

A battery pack including battery cells or unit modules (unit cells), configured to have a structure including a battery module group including one or more battery modules each having the unit cells mounted in a pack case in a state in which the unit cells are uprightly arranged in a width direction of the pack such that the unit cells are spaced apart by a spacing distance for coolant flow, a coolant introduction part continuously defined in a space between a bottom of the pack case and the battery module group, a coolant discharge part defined between a top of the pack case and the battery module group, an electronic member located at one side of the module group, the electronic member being mounted in an inner space defined by the coolant discharge part, and a coolant flow channel defined between the coolant introduction part and the coolant discharge part.

First claim

The invention claimed is:

1. A battery pack comprising battery cells or unit modules (unit cells) that can be charged and discharged, wherein the battery pack is configured to have a structure comprising:
a battery module group comprising one or more battery modules each having the unit cells mounted in a pack case in a state in which the unit cells are uprightly arranged in a width direction (lateral direction) of the battery pack such that the unit cells are spaced apart from each other by a spacing distance for coolant flow;
a coolant introduction part, as a flow space extending from a coolant inlet port to the battery module group, continuously defined in a space between a bottom of the pack case and the battery module group;
a coolant discharge part, as a flow space extending from the battery module group to a coolant outlet port, defined in a space between a top of the pack case and the battery module group;
an electronic member located at one side of the battery module group, the electronic member being mounted in an inner space defined by the coolant discharge part such that the coolant outlet port is located downstream from the electronic member; and
a coolant flow channel defined between the coolant introduction part and the coolant discharge part, the coolant flow channel being configured such that coolant introduced through the coolant inlet port cools the respective unit cells while passing through the respective unit cells and some of the coolant having passed through the respective unit cells cools the electronic member in an eddy form and is then discharged out of the battery pack through the coolant outlet port,
wherein the electronic member is located at an angle of 20 to 70 degrees to a direction in which the coolant flows from the coolant introduction part to the unit cells.

2. The battery pack according to claim 1 , wherein the coolant introduction part is located below or above the battery module group, and the coolant discharge part is located above or below the battery module group such that the coolant discharge part corresponds to the coolant introduction part.

3. The battery pack according to claim 2 , wherein the coolant inlet port and the coolant outlet port are located at the same side or opposite sides of the pack case.

4. The battery pack according to claim 2 , wherein the coolant outlet port is directed to a front, a rear, or a top of the pack case.

5. The battery pack according to claim 4 , wherein the coolant outlet port is formed at the pack case in the shape of an opening such that the coolant from the coolant discharge part can be directly discharged out of the battery pack without an additional duct.

6. The battery pack according to claim 1 , wherein the electronic member is a battery management system (BMS).

7. The battery pack according to claim 1 , wherein an amount of the coolant to cool the electronic member is 5 to 50% the amount of coolant introduced into the battery pack per unit time.

8. The battery pack according to claim 1 , wherein the battery module group comprises two or more battery modules, and the battery modules are vertically stacked in a height direction of the battery pack.

9. The battery pack according to claim 1 , wherein a top and a bottom of the battery module group are spaced apart respectively from the top and the bottom of the pack case by a predetermined width to define the coolant flow channel therebetween.

10. The battery pack according to claim 9 , wherein the spacing width is equivalent to 5 to 50% a height of each battery module.

11. The battery pack according to claim 1 , wherein the coolant introduction part has a height equivalent to 20 to 90% a height of the coolant discharge part.

12. The battery pack according to claim 1 , wherein a driving fan to provide flow driving force to the coolant is further mounted in the coolant inlet port.

13. The battery pack according to claim 1 , wherein the coolant inlet port is connected to an air conditioner system of a vehicle such that cooled air is introduced through the coolant inlet port.

14. The battery pack according to claim 1 , wherein the pack case is configured to have a structure in which the top and/or the bottom of the pack case comprises two or more continuous inclined surfaces.

15. The battery pack according to claim 14 , wherein the top of the pack case is configured to have a structure in which a distance between the top of the pack case and a top of the battery module group is decreased toward an end of the pack case opposite to the coolant outlet port.

16. The battery pack according to claim 14 , wherein the bottom of the pack case is configured to have a structure in which a distance between the bottom of the pack case and a bottom of the battery module group is decreased toward an end of the pack case opposite to the coolant inlet port.

17. The battery pack according to claim 1 , wherein each battery module comprises 8 to 24 unit cells.

18. The battery pack according to claim 1 , wherein the unit cells are spaced apart from each other by a size equivalent to 5 to 50% a thickness of each unit cell.

19. The battery pack according to claim 1 , wherein each unit module comprises two or more battery cells, electrode terminals of which are connected in series to each other, and a pair of cell covers coupled to cover outsides of the battery cells excluding the electrode terminals of the battery cells.

20. The battery pack according to claim 1 , wherein each battery cell is configured to have a structure in which an electrode assembly is mounted in a pouch-shaped case comprising a resin layer and a metal layer.

21. The battery pack according to claim 1 , wherein each battery cell is a lithium secondary battery.

22. The battery pack according to claim 1 , wherein the coolant is air.

23. An electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle, or a power storage device using a battery pack according claim 1 as a power source.

24. A battery pack comprising battery cells or unit modules (unit cells) that can be charged and discharged, wherein the battery pack is configured to have a structure comprising:
a battery module group comprising one or more battery modules each having the unit cells mounted in a pack case in a state in which the unit cells are uprightly arranged in a width direction (lateral direction) of the battery pack such that the unit cells are spaced apart from each other by a spacing distance for coolant flow;
a coolant introduction part, as a flow space extending from a coolant inlet port to the battery module group, continuously defined in a space between a bottom of the pack case and the battery module group;
a coolant discharge part, as a flow space extending from the battery module group to a coolant outlet port, defined in a space between a top of the pack case and the battery module group;
a battery management system (BMS) located at one side of the battery module group, the BMS being mounted in an inner space defined by the coolant discharge part; and
a coolant flow channel defined between the coolant introduction part and the coolant discharge part, the coolant flow channel being configured such that coolant introduced through the coolant inlet port cools the respective unit cells while passing through the respective unit cells and some of the coolant having passed through the respective unit cells cools the BMS in an eddy form and is then discharged out of the batter

Assignees

• Lg Chemical Ltd

Inventors

• Chung Chae Ho
• Choi Jiyoung
• Yang Jaehun
• Jeong Sangyoon
• Park Wonchan
• Choi Yongseok
• Lee Youngho

Classifications

• B60L50/64 Primary

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• H01M50/271

  Lids or covers for the racks or secondary casings · CPC title

• H01M10/647

  Prismatic or flat cells, e.g. pouch cells · CPC title