Surface-modified-metal-oxide-particle material, composition for sealing optical semiconductor element, and optical semiconductor device

Patent metadata

Field	Value
Publication number	US-9972757-B2
Application number	US-201314383244-A
Country	US
Kind code	B2
Filing date	Mar 8, 2013
Priority date	Mar 9, 2012
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

There is provided a surface-modified-metal-oxide-particle material including surface-modified-metal-oxide-particles obtained by performing surface modification on metal oxide particles with a surface-modifying material, in which the surface-modifying material includes a predetermined silicone compound, an average primary particle diameter of the metal oxide particles is 3 nm to nm, viscosity at 25° C. is 1000 Pa·s or less, and transmittance of light at a wavelength of 400 nm to 800 nm and a thickness of 1 mm is 60% or greater, a composition for sealing optical semiconductor element, and an optical semiconductor device using the same.

First claim

The invention claimed is:

1. A surface-modified-metal-oxide-particle material consisting of:
metal oxide particles and surface-modifying material reacted to bonded to the surface of the metal oxide particles,
wherein the surface-modifying material consists of a silicone compound represented by the following formula (1) and at least one silane compound, an average primary particle diameter of the metal oxide particles is 3 nm to 10 nm, a viscosity of the surface-modified-metal-oxide-particle material at 25° C. is 1000 Pa·s or less, and a transmittance of light at a wavelength of 400 nm to 800 nm and a thickness of 1 mm of the surface-modified-metal-oxide-particle material is 60% or greater:

wherein in the formula (1), X represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkenyl group having 2 to 6 carbon atoms, and each of R 1 , R 2 , R a , and R b independently represents a hydrogen atom, an alkyl group having 1 to6 carbon atoms, a phenyl group, or an alkenyl group having 2 to 6 carbon atoms, each of Z 1 to Z 3 independently represents an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, a hydroxy group, a halogen atom, or a carboxy group, and at least one of Z 1 to Z 3 represents an alkoxy group having 1 to 6 carbon atoms, a hydroxy group, a halogen atom, or a carboxy group, n is an integer of 30 to 70, a plurality of R a may be the same as or different from each other, and a plurality of R b may be the same as or different from each other.

2. The surface-modified-metal-oxide-particle material according to claim 1 ,
wherein the refractive index of the metal oxide particles is 1.7 or higher, a volume ratio of the surface-modifying material with respect to the metal oxide particles (surface-modifying material/metal oxide particles) is 1.5 to 9, and the refractive index of the surface-modified-metal-oxide-particle material is 1.48 or higher.

3. The surface-modified-metal-oxide-particle material according to claim 1 ,
wherein the silicone compound represented by the formula (1) is represented by the following formula (2):

wherein in the formula (2), X, R b , and n are the same as those in the formula (1), Z represents an alkoxy group having 1 to 6 carbon atoms, a hydroxy group, a halogen atom, or a carboxy group, and m is an integer of 1 to 3.

4. The surface-modified-metal-oxide-particle material according to claim 1 ,
wherein the metal oxide particles comprise zirconia.

5. The surface-modified-metal-oxide-particle material according to claim 1 ,
wherein the metal oxide particles consist of zirconia.

6. A composition for sealing an optical semiconductor element comprising:
the surface-modified-metal-oxide-particle material according to claim 1 .

7. An optical semiconductor device,
wherein optical semiconductor elements are sealed by a sealing material layer of at least one layer comprising a first sealing material layer in contact with the optical semiconductor element, wherein the first sealing material layer contains the composition for sealing optical semiconductor element according to claim 6 .

8. The optical semiconductor device according to claim 7 ,
wherein a second sealing material layer having a composition ratio different from the composition for sealing an optical semiconductor element is formed on the first sealing material layer.

9. A surface-modified-metal-oxide-particle material consisting of:
metal oxide particles and surface-modifying material reacted to bond to the surface of the metal oxide particles, wherein the surface-modifying material consists of a first surface-modifying material and a second surface-modifying material, wherein the metal oxide particles are surface modified by performing a first surface modification on metal oxide particles with the first surface-modifying material and then performing a second surface modification with the second surface-modifying material,
wherein the first surface-modifying material consists of a silicone compound represented by the following formula (1) and at least one silane compound, an average primary particle diameter of the metal oxide particles is 3 nm to 10 nm, and a transmittance of light at a wavelength of 400 nm to 800 nm and a thickness of 1 mm of the surface-modified-metal-oxide-particle material is 60% or greater:

wherein in the formula (1), X represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkenyl group having 2 to 6 carbon atoms, and each of R 1 , R 2 , R a , and R b independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, or an alkenyl group having 2 to 6 carbon atoms, each of Z 1 to Z 3 independently represents an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, a hydroxy group, a halogen atom, or a carboxy group, and at least one of Z 1 to Z 3 represents an alkoxy group having 1 to 6 carbon atoms, a hydroxy group, a halogen atom, or a carboxy group, n is an integer of 30 to 70, a plurality of R a may be the same as or different from each other, and a plurality of R b may be the same as or different from each other, and
wherein the second surface-modifying material consists of a silylation material which hydrophobizes a hydroxyl group, and a viscosity of the surface-modified-metal-oxide-particle material at 25° C. is 100 Pa·s or less.

10. The surface-modified-metal-oxide-particle material according to claim 9 ,
wherein the total mixing amount of the first surface-modifying material is 50 parts by mass to 150 parts by mass with respect to 100 parts by mass of the metal oxide particles.

11. The surface-modified-metal-oxide-particle material according to claim 9 ,
wherein the silicone compound represented by the formula (1) is represented by the following formula (2):

wherein in the formula (2), X, R b , and n are the same as those in the formula (1), Z represents an alkoxy group having 1 to 6 carbon atoms, a hydroxy group, a halogen atom, or a carboxy group, and m is an integer of 1 to 3.

12. A composition for sealing an optical semiconductor element comprising:
the surface-modified-metal-oxide-particle material according to claim 9 .

13. An optical semiconductor device,
wherein optical semiconductor elements are sealed by a sealing material layer of at least one layer comprising a first sealing material layer in contact with the optical semiconductor element, wherein the first sealing material layer contains the composition for sealing optical semiconductor element according to claim 12 .

14. The optical semiconductor device according to claim 13 ,
wherein a second sealing material layer having a composition ratio different from the composition for an sealing optical semiconductor element is formed on the first sealing material layer.

Assignees

• Sumitomo Osaka Cement Co Ltd
• Sumitomo Osaka Cement Co Ltd

Inventors

• Kurino Yasuyuki
• Otsuka Takeshi
• Sato Yoichi
• Yamaguchi Takeru
• Harada Kenji

Classifications

• H10W74/47

  comprising organic materials, e.g. plastics or resins · CPC title

• H01L2924/00

  Electricity · mapped topic

• B82Y20/00

  Nanooptics, e.g. quantum optics or photonic crystals · CPC title

• C08K2003/2241

  Titanium dioxide · CPC title

• C08G77/20

  containing silicon bound to unsaturated aliphatic groups · CPC title