Magnetic toner

Patent metadata

Field	Value
Publication number	US-9971264-B2
Application number	US-201514694812-A
Country	US
Kind code	B2
Filing date	Apr 23, 2015
Priority date	Dec 26, 2013
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

The magnetic toner contains a magnetic toner particle having a binder resin and a magnetic body, and inorganic fine particles, wherein the average circularity of the magnetic toner is at least 0.955 and, when classifying the inorganic fine particles, in accordance with the fixing strength thereof to the magnetic toner particle and in the sequence of the weakness of the fixing strength, as first inorganic fine particles, second inorganic fine particles, and third inorganic fine particles, the content of the first inorganic fine particles, the ratio of the second inorganic fine particles to the first inorganic fine particles, and the coverage ratio X are in prescribed ranges.

First claim

The invention claimed is:

1. A magnetic toner comprising:
a magnetic toner particle having an average circularity of at least 0.955, and containing a binder resin, a magnetic body and inorganic fine particles fixed to the surface of the magnetic toner particle, wherein
when classifying the inorganic fine particles, in accordance with the fixing strength thereof to the magnetic toner particle and in the sequence of the weakness of the fixing strength, as
first inorganic fine particles having weak fixing strength that are detached when a dispersion provided by the addition of the magnetic toner to surfactant-containing ion-exchanged water is shaken for 2 minutes at a shaking velocity of 46.7 cm/sec and a shaking amplitude of 4.0 cm,
second inorganic fine particles having medium fixing strength that are not detached by the shaking, but are detached by ultrasonic dispersion for 30 minutes at an intensity of 120 W/cm 2 , and
third inorganic fine particles having strong fixing strength that are not detached by the shaking and the ultrasonic dispersion,
the third inorganic fine particles are silica fine particles,
(1) the content of the first inorganic fine particles is 0.10 to 0.30 mass parts in 100 mass parts of the magnetic toner;
(2) the second inorganic fine particles are present at 2.0 to 5.0-times the first inorganic fine particles; and
(3) the coverage ratio X of the magnetic toner surface by the third inorganic fine particles is 60.0 to 90.0 area % as determined with an x-ray photoelectron spectrometer, and
the number average particle diameter (D1) of primary particles of the third inorganic fine particles is from 60 to 180 nm.

2. The magnetic toner according to claim 1 , wherein the softening temperature (Ts) of the magnetic toner is from 60.0° C. to 73.0° C., and
the difference between the softening point (Tm) of the magnetic toner and the softening temperature (Ts) is from 45.0° C. to 57.0° C.

3. The magnetic toner according to claim 1 , wherein a molecular weight distribution of the tetrahydrofuran (THF)-soluble matter of the magnetic toner as measured by gel permeation chromatography (GPC) has a peak top for a main peak in a molecular weight region of from 4,000 to 8,000, has a peak top for a subpeak in a molecular weight range of from 100,000 to 500,000, and has a ratio (S A /(S A +S B )) of a main peak area (S A ) to the total area of the main peak area (S A ) and a subpeak area (S B ) of at least 70%.

4. The magnetic toner according to claim 1 , wherein the dielectric loss tangent (tan δ) of the magnetic toner is not more than 6.0×10 −3 .

5. The magnetic toner according to claim 1 , wherein the glass transition temperature of the magnetic toner is from 47° C. to 57° C.

6. The magnetic toner according to claim 1 , wherein the ratio of the number-average particle diameter (D1) of primary particles of the third inorganic fine particles to the number-average particle diameter (D1) of primary particles of the first inorganic fine particles is from 4.0 to 25.0.

7. The magnetic toner according to claim 1 , wherein the saturation magnetization (σs) of the magnetic toner is from 30.0 Am 2 /kg to 40.0 Am 2 /kg, and
the ratio [σr/σs] between the residual magnetization (σr) of the magnetic toner and the saturation magnetization (σs) is from 0.03 to 0.10.

8. The magnetic toner according to claim 1 , wherein the first and second inorganic fine particles are silica fine particles.

9. The magnetic toner according to claim 1 , wherein the binder resin is a styrenic resin.

10. The magnetic toner according to claim 1 , wherein the number average particle diameter (D1) of the primary particles of the first inorganic fine particles and/or the second inorganic fine particles is from 5 nm to 30 nm.

11. The magnetic toner according to claim 1 , wherein the first and second inorganic fine particles are independently selected from the group consisting of silica fine particles, titania fine particles, and alumina fine particles.

12. The magnetic toner according to claim 1 , wherein the content of the third inorganic fine particles is 2.6 to 4.8 mass parts in 100 mass parts of the magnetic toner particle.

13. The magnetic toner according to claim 1 , wherein the magnetic toner contains an ester compound and has a maximum endothermic peak of 50 to 80° C. as measured with a differential scanning calorimeter (DSC).

14. The magnetic toner according to claim 13 , wherein the ester compound is a monofunctional ester compound having from 36 to 48 carbons.

Assignees

• Canon Kk

Inventors

• Sano Tomohisa
• Hasegawa Yusuke
• Hiroko Shuichi
• Suzumura Yoshitaka
• Tanaka Keisuke

Classifications

• G03G9/0827

  characterised by their shape, e.g. degree of sphericity · CPC title

• G03G9/09708

  Inorganic compounds · CPC title

• G03G9/083

  Magnetic toner particles · CPC title

• G03G9/0835

  Magnetic parameters of the magnetic components · CPC title

• G03G9/08795

  characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants · CPC title