Heat exchanger

Patent metadata

Field	Value
Publication number	US-9970717-B2
Application number	US-201314413072-A
Country	US
Kind code	B2
Filing date	Jul 5, 2013
Priority date	Jul 6, 2012
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

A heat exchanger, especially a charge-air cooler or exhaust-gas cooler, with a tube-to-tubesheet sub-assembly, in which tubes are inserted in a sealed manner by their ends into openings of two oppositely-disposed tubesheets, wherein at least one region of a housing is arranged between the two tubesheets and encompasses and outwardly seals the tubes of the sub-assembly, wherein the two tubesheets have two sides extending parallel to each other and adjoining an end region of the tubes in each case, and on which is arranged in each case a housing section which is connected to the housing, wherein on at least one of the tubesheets a seal is arranged with sealing effect between the housing and this tubesheet and/or between this tubesheet and the housing section which is arranged on this tubesheet.

First claim

The invention claimed is:

1. A heat exchanger comprising
a tube-to-tubesheet sub-assembly, in which tubes are sealed at their ends into openings of two oppositely-disposed tubesheets, wherein at least one region of a housing is arranged between the two tubesheets and encompasses and outwardly seals the tubes of the sub-assembly against the environment, wherein the two tubesheets have two sides extending parallel to each other and adjoining an end region of the tubes in each case, and on which is arranged in each case a housing section which is connected to the housing, wherein on at least one of the tubesheets a seal is arranged with scaling effect between the housing and this tubesheet and/or between this tubesheet and the housing section which is arranged on this tubesheet,
wherein the housing between the two tubesheets consists of at least two elements which are interconnected in a fluidtight manner, wherein each element comprises a base, two side walls, and a projection, wherein each projection is arranged on the base and projects orthogonally from the base into a space spanning between the bases of the at least two elements and bounded by two tubes in the tube-to-tubesheet sub-assembly, wherein end regions of each of the projections abut and engage one another, wherein the bases of the at least two elements are substantially parallel to one another,
wherein there is an opening between the tubes of the sub-assembly for penetration of at least one projection element which interconnects, or interconnect, at least two housing elements.

2. The heat exchanger as claimed in claim 1 , wherein the housing consists of two shells which in each case at least partially enclose the sub-assembly and which are interconnected in a fluidtight manner.

3. The heat exchanger as claimed in claim 1 , wherein at least two elements of the housing consist of metal or plastic and are interconnected welding, adhesive bonding, or soldering.

4. The heat exchanger as claimed in claim 1 , wherein the housing section consists of metal or plastic and are connected to the housing by means of welding, or adhesive bonding, or soldering.

5. The heat exchanger as claimed in claim 1 , wherein the housing, on at least one lateral end in relation to one of the two tubesheets, has a flange which projects laterally beyond said tubesheet, wherein the housing section, on its one lateral end, also has a flange which projects laterally beyond said tubesheet, wherein the housing and the housing section in the region of the projecting flanges are interconnected in a sealed manner in such a way that said tubesheet is accommodated by the housing and the housing section.

6. The heat exchanger as claimed in claim 5 , wherein at each tubesheet a seal is arranged between the flange of the housing and the tubesheet for sealing the interior of the housing in relation to the interior of the housing section.

7. The heat exchanger as claimed in claim 5 , wherein at each tubesheet a seal is arranged between the flange of an additional housing section and the tubesheet for sealing the interior of the housing in relation to the interior of the additional housing section.

8. The heat exchanger as claimed in claim 5 , wherein at each tubesheet two seals are arranged on both sides of the tubesheet.

9. The heat exchanger as claimed in claim 1 ,
wherein each housing element comprises two opposite side walls joined by a base region, wherein on the base region are arranged a plurality of ribs formed perpendicularly to the flow direction of a fluid in the tubes of the tube-to-tubesheet sub-assembly.

10. A heat exchanger comprising
a tube-to-tubesheet sub-assembly, in which tubes are sealed at their ends into openings of two oppositely-disposed tubesheets, wherein at least one region of a housing is arranged between the two tubesheets and encompasses and outwardly seals the tubes of the sub-assembly against the environment, wherein the two tubesheets have two sides extending parallel to each other and adjoining an end region of the tubes in each case, and on which is arranged in each case a housing section which is connected to the housing, wherein on at least one of the tubesheets a seal is arranged with sealing effect between the housing and this tubesheet and/or between this tubesheet and the housing section which is arranged on this tubesheet,
wherein the housing between the two tubesheets consists of at least two elements which are interconnected in a fluidtight manner, wherein each element comprises a base, two side walls, and a projection, wherein each projection is arranged on the base and projects orthogonally from the base into a space spanning between the bases of the at least two elements and bounded by two tubes in the tube-to-tubesheet sub-assembly, wherein end regions of each of the projections abut and engage one another, wherein the bases of the at least two elements are substantially parallel to one another,
wherein each housing element comprises two opposite side walls joined by a base region, wherein on the base region are arranged a plurality of ribs formed perpendicularly to the flow direction of a fluid in the tubes of the tube-to-tubesheet sub-assembly,
wherein the housing, on at least one lateral end in relation to one of the two tubesheets, has a flange which projects laterally beyond said tubesheet, wherein the housing section, on its one lateral end, also has a flange which projects laterally beyond said tubesheet, wherein the housing and the housing section in the region of the projecting flanges are interconnected in a sealed manner in such a way that said tubesheet is accommodated by the housing and the housing section,
wherein there is an opening between the tubes of the sub-assembly for penetration of at least one projection which interconnects, or interconnect, at least two housing elements.

Assignees

• Behr Gmbh & Co Kg
• Mahle Int Gmbh

Inventors

• Ignjatovic Spasoje
• Kandlen Juri
• Richter Jens

Classifications

• F02B29/0456

  Air cooled heat exchangers · CPC title

• F28D9/0093

  Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids · CPC title

• F28F9/02 Primary

  Header boxes; End plates · CPC title

• F02B29/0475

  the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location · CPC title

• F28F9/001

  Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core · CPC title