Method of simultaneously knitting opposing sides of an article of footwear

Patent metadata

Field	Value
Publication number	US-9970134-B2
Application number	US-201614994815-A
Country	US
Kind code	B2
Filing date	Jan 13, 2016
Priority date	Jan 16, 2015
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

A method of knitting a knitted component for an article of footwear includes performing a pass of at least one yarn feeder along a longitudinal axis relative to first and second needle beds of a knitting machine. The method includes feeding at least one yarn with the at least one feeder during the pass. The method also includes forming, during the pass, a plurality of first loops with the first needles to define a first portion of the knitted component. The method further includes forming, during the pass, a plurality of second loops with the second needles to define a second portion of the knitted component. The first portion defines a medial side of an upper for the article of footwear. Additionally, the second portion defines a lateral side of the upper for the article of footwear.

First claim

What is claimed is:

1. A method of knitting a knitted component for an article of footwear using a knitting machine, wherein the knitting machine includes a first needle bed with a plurality of first needles arranged along a longitudinal axis, and wherein the knitting machine includes a second needle bed with a plurality of second needles arranged along the longitudinal axis, wherein the method comprises:
performing a pass of at least one yarn feeder along the longitudinal axis relative to the first and second needle beds;
feeding at least one yarn with the at least one feeder during the pass;
forming, during the pass, a plurality of first loops with the first needles to define a first portion of the knitted component;
forming, during the pass, a plurality of second loops with the second needles to define a second portion of the knitted component;
wherein the first portion defines a medial side of an upper for the article of footwear; and
wherein the second portion defines a lateral side of the upper for the article of footwear.

2. The method of claim 1 , wherein performing the pass includes performing a pass of a first yarn feeder and a second yarn feeder along the longitudinal axis;
wherein feeding the at least one yarn includes:
feeding a first yarn with the first yarn feeder during the pass and forming the plurality of first loops with the first needles using the first yarn; and
feeding a second yarn with the second yarn feeder during the pass and forming the plurality of second loops with the second needles using the second yarn.

3. The method of claim 1 , wherein forming the plurality of first loops includes forming the plurality of first loops at a plurality of first needle positions;
further comprising forming first floats with the first yarn at other predetermined first needle positions;
wherein forming the plurality of second loops includes forming the plurality of second loops at a plurality of second needle positions; and
further comprising forming second floats with the second yarn at other predetermined second needle positions.

4. The method of claim 1 , wherein forming the plurality of first loops and forming the plurality of second loops includes offsetting the plurality of first loops from the plurality of second loops along the longitudinal axis.

5. The method of claim 1 , further comprising transferring the first loops to corresponding ones of the plurality of second loops of the second bed; and
further comprising transferring the second loops to corresponding ones of the plurality of first loops of the first bed.

6. A method of knitting a knitted component comprising a first portion and a second portion, the first portion configured to at least partially define a first side of an article of footwear, the second portion configured to at least partially define a second side of the article of footwear, the first side being opposite the second side, the method comprising:
providing a knitting machine having a plurality of first needles arranged in a first bed and a plurality of second needles arranged in a second bed, the first and second beds extending along an axis;
feeding at least one yarn to the first bed and forming a plurality of first loops with a first group of the first needles, the first loops formed with a first neighboring area of the knitted component to at least partially define the first portion of the knitted component;
feeding the at least one yarn to the second bed and forming a plurality of second loops with a second group of the second needles, the second loops formed with a second neighboring area of the knitted component to at least partially define the second portion of the knitted component;
wherein feeding the at least one yarn to the first bed includes forming floats at a plurality of first intervening needles of the first bed, the first intervening needles each disposed between pairs of the first needles in the first group;
wherein feeding the at least one yarn to the second bed includes forming floats at a plurality of second intervening needles of the second bed, the second intervening needles each disposed between pairs of the second needles in the second group; and
wherein the first group of the first needles is offset relative to the second group of the second needles along the axis.

7. The method of claim 6 , wherein the at least one yarn includes a first yarn and a second yarn;
wherein feeding the at least one yarn to the first bed includes feeding the first yarn to the first bed and forming the plurality of first loops from the first yarn; and
wherein feeding the at least one yarn to the second bed includes feeding the second yarn to the second bed and forming the plurality of second loops from the second yarn.

8. The method of claim 6 , wherein the first needles of the first group are spaced apart at a first interval that is less than full-gauge;
wherein the second needles of the second group are spaced apart at a second interval that is less than full-gauge; and
wherein the first interval is equal to the second interval.

9. The method of claim 6 , further comprising forming a surface of the knitted component, the surface spanning one of the first portion and the second portion;
further comprising forming a recessed area and a projected area of the surface, wherein the projected area projects outward from the recessed area.

10. The method of claim 6 , wherein the projected area is an elongate rib that projects from the recessed area.

11. The method of claim 6 , further comprising transferring the first loops to the second bed and transferring the second loops to the first bed.

12. The method of claim 6 , further comprising forming a plurality of third loops with a third group of needles of the second bed and forming a plurality of fourth loops with a fourth group of needles of the first bed.

13. The method of claim 6 , wherein the first portion and the second portion define a foot part of the knitted component, the foot part configured to cover a foot of a wearer; and
further comprising forming a collar part of the knitted component;
wherein the collar part defines a collar opening configured to receive the foot.

14. The method of claim 6 , wherein providing the knitting machine includes providing a flat knitting machine, wherein the first bed is substantially planar, the second bed is substantially planar, and wherein the first bed is disposed at a positive angle relative to the second bed.

15. A method of knitting a knitted component comprising a first portion and a second portion, the first portion configured to at least partially define a medial side of the article of footwear, the second portion configured to at least partially define a lateral side of the article of footwear, the method comprising:
providing a knitting machine having a plurality of first needles arranged in a first bed and a plurality of second needles arranged in a second bed, the first and second beds extending along a longitudinal axis;
feeding at least one yarn to the first bed and forming a plurality of first loops with a first group of the first needles, wherein the first needles of the first group are spaced apart at a first interval that is less than full-gauge, the first loops formed with a first neighboring area of the knitted component to at least partially define the first portion of the knitted component; and
feeding the at least one yarn to the second bed and forming a plurality of second loops with a second group of the second needles, wherein the second needles of the second group are spaced apart at a second interval that is less than full-g

Assignees

• Nike Inc

Inventors

• Baines Simon John
• Dealey Stuart W

Classifications

• A43B5/025

  characterised by an element which improves the contact between the ball and the footwear · CPC title

• A43B1/04

  braided, knotted, knitted or crocheted · CPC title

• D04B7/30

  specially adapted for knitting goods of particular configuration · CPC title

• D10B2501/043

  Footwear · CPC title

• D04B7/04 Primary

  with two sets of needles · CPC title