Method for producing pellets and method for producing iron-nickel alloy

Patent metadata

Field	Value
Publication number	US-9970085-B2
Application number	US-201515325496-A
Country	US
Kind code	B2
Filing date	Jun 30, 2015
Priority date	Jul 25, 2014
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

Provided is a production method for producing pellets that are used for producing an iron-nickel alloy and that are produced by mixing at least a nickel oxide ore, a carbonaceous reducing agent, and an iron oxide and agglomerating the obtained mixtures, the method comprising: a step S 11 for producing at least two types of mixtures having different mixing ratios of nickel oxide ore, carbonaceous reducing agent, and iron oxide; and a step S 12 for forming pellets, which are agglomerates having a layered structure, by using the two or more types of mixtures such that the mixture with the highest content ratio of iron oxide, among the two or more types of mixtures forms the outermost layer.

First claim

The invention claimed is:

1. A method for producing pellets that are to be used for producing iron-nickel alloy, and are produced by mixing nickel oxide ore, a carbonaceous reducing agent and iron oxide, and then agglomerating a mixture obtained, the method comprising:
a mixing process step of mixing at least one selected from the nickel oxide ore, the carbonaceous reducing agent and the iron oxide and forming at least two types of mixtures, wherein the at least two types of mixtures have different mixing ratios of the nickel oxide ore, the carbonaceous reducing agent and the iron oxide and the at least one of the at least two types of mixtures comprises the nickel oxide ore; and
a pellet formation step of forming a pellet which is a lump having a layered structure using the at least two types of mixtures, so that a mixture having the largest content proportion of the iron oxide among the at least two types of mixtures obtained in the mixing process step forms an outermost layer.

2. The method for producing pellets according to claim 1 ,
wherein the mixing process step forms two types of mixtures, and
wherein the pellet formation step forms a pellet of two-layer structure using the two types of mixtures.

3. The method for producing pellets according to claim 1 , wherein a mixture having the smallest content proportion of the iron oxide among the mixtures generated in the mixing process step does not contain the iron oxide.

4. The method for producing pellets according to claim 1 , wherein a mixture having the largest content proportion of the iron oxide among the mixtures generated in the mixing process step does not contain the nickel oxide ore and the carbonaceous reducing agent.

5. A method for producing an iron-nickel alloy that produces an iron-nickel alloy from nickel oxide ore, the method comprising:
a pellet production step of producing pellets from the nickel oxide ore; and
a reducing step of heating the pellets obtained at a predetermined reducing temperature,
wherein the pellet production step includes:
a mixing process step of mixing at least one selected from the nickel oxide ore, a carbonaceous reducing agent and iron oxide and forming at least two types of mixtures, wherein the at least two types of mixtures have different mixing ratios of the nickel oxide ore, the carbonaceous reducing agent and the iron oxide; and at least one of the at least two types of mixtures comprises the nickel oxide ore; and
a pellet formation step of forming a pellet that is a lump having a layered structure using the at least two types of mixtures, so that a mixture having the largest content proportion of the iron oxide among the at least two types of mixtures obtained in the mixing process step forms an outermost layer.

Assignees

• Sumitomo Metal Mining Co

Inventors

• Takahashi Junichi
• Inoue Taku
• Okada Shuuji

Classifications

• C22C33/0235 Primary

  Starting from compounds, e.g. oxides · CPC title

• C22B1/2406 Primary

  pelletizing · CPC title

• C22C38/08

  containing nickel {(C22C38/105 takes precedence)} · CPC title

• C22B23/023

  with formation of ferro-nickel or ferro-cobalt · CPC title

• C21B15/00

  Other processes for the manufacture of iron from iron compounds (by electrolysis C25C1/06) · CPC title