Copolycarbonate compositions with branch structures and linear oligomers and improved rheological properties

Patent metadata

Field	Value
Publication number	US-9969879-B2
Application number	US-201515501050-A
Country	US
Kind code	B2
Filing date	Jul 31, 2015
Priority date	Aug 1, 2014
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

The invention relates to copolycarbonate compositions having branch structures and linear oligomers and improved flow properties, to their use for producing blends and moldings and to moldings obtained therewith.

First claim

The invention claimed is:

1. A copolycarbonate composition comprising:
A) 5% to 99% by weight, based on the total weight of the copolycarbonate composition, of a copolycarbonate containing one or more monomer units of the formula (1):

wherein,
R 1 is hydrogen or C 1 -C 4 -alkyl;
R 2 is C 1 -C 4 -alky; and
n is 0, 1, 2 or 3; and

B) 95% to 1% by weight, based on the total weight of the copolycarbonate composition, of a (co)polycarbonate containing one or more monomer units of the general formula (2):

wherein,
R 3 is H, linear C 1 -C 10 alkyl or branched C 1 -C 10 alkyl; and
R 4 is linear C 1 -C 10 alkyl or branched C 1 -C 10 alkyl;

and wherein component B) does not have any monomer units of the formula (1);
wherein component B contains one or more linear oligomers of the general formulae (VI), (VII), (VIII), (IX) and/or (X) in a total amount of 0.40% by weight to 1.40% by weight, based on the total weight of component B:

wherein k, l, m, o and p are each independently an integer from 1 to 6; and Z is a radical of the formula (Ia):

wherein,
R 5 and R 6 are each independently H or C 1 -C 8 -alkyl; and
X is a single bond, C 1 - to C 6 -alkylene, C 2 - to C 5 -alkylidene or C 5 - to C 6 -cycloalkylidene, C 5 - to C 6 -cycloalkylidene substituted by C 1 - to C 6 -alkyl, C 5 - to C 6 -cycloalkylidene substituted by methyl, or C 5 - to C 6 -cycloalkylidene substituted by ethyl;

and component B contains one or more structures of the general formulae (II) to (V):

wherein,
the phenyl rings may independently be mono-substituted or disubstituted by C 1 -C 8 -alkyl or halogen; and
X is a single bond, C 1 - to C 6 -alkylene, C 2 - to C 5 -alkylidene or C 5 - to C 6 -cycloalkylidene, C 5 - to C 6 -cycloalkylidene substituted by C 1 - to C 6 -alkyl, C 5 - to C 6 -cycloalkylidene substituted by methyl, or C 5 - to C 6 -cycloalkylidene substituted by ethyl; and
X is defined for the formula (Ia);

wherein the amount of the structures (VI) to (X) is determined by precipitation and subsequent quantitative HPLC and the presence of the structures of the formulae (II) to (V) in component B is determined after total hydrolysis of the copolycarbonate composition by means of quantitative HPLC.

2. The copolycarbonate composition as claimed in claim 1 , wherein the structural units (II) to (V) in component B are present in an amount of 50 ppm to 1500 ppm, determined after total hydrolysis of the copolycarbonate composition by means of quantitative HPLC.

3. The copolycarbonate composition as claimed in claim 1 , wherein the one or more linear oligomers of the formulae (VI) to (X) are present in component B in an amount of 0.50% by weight to 1.35% by weight, based on the total weight of component B.

4. The copolycarbonate composition as claimed in claim 1 , wherein X is a single bond or isopropylidene and R 5 and R 6 are each independently H or C 1 -C 4 -alkyl.

5. The copolycarbonate composition as claimed in claim 1 , wherein the proportion of the monomer units of the formula (1) in the copolycarbonate is 0.1-88 mol% (based on the sum total of the diphenol monomer units present therein).

6. The copolycarbonate composition as claimed in claim 1 , wherein at least one of components A and B additionally contains monomer units of the formula (4):

wherein,
R 7 and R 8 are each independently H, C 1 -C 18 -alkyl, C 1 -C 18 -alkoxy, halogen, substituted aryl, or aralkyl; and
Y is a single bond, —SO 2 —, —CO—, —O—, —S—, C 1 -C 6 -alkylene or C 2 -C 5 -alkylene, C 6 -C 12 -arylene, or C 6 -C 12 -arylene which is fused to further aromatic rings containing heteroatoms.

7. The copolycarbonate composition as claimed in claim 1 , wherein characterized in that component A and/or component B contains, as end group, a structural unit of the formula (3a) and/or (3b):

8. The copolycarbonate composition as claimed in claim 1 , wherein R 1 is hydrogen and R 2 is methyl and n is 3.

9. The copolycarbonate composition as claimed in claim 1 , wherein component A contains monomer units derived from compounds of the general formulae (1b) and (4b):

10. The copolycarbonate composition as claimed in claim 1 , wherein R 3 is H and R 4 is linear C 1 -C 6 alkyl, or branched C 1 -C 6 alkyl.

11. The copolycarbonate composition as claimed in claim 1 , wherein 0% to 5% by weight, based on the total weight of the copolycarbonate composition, of organic additives is present in the composition.

12. The copolycarbonate composition as claimed in claim 1 , wherein at least one additive selected from the group consisting of thermal stabilizers, demolding agents, and UV absorbers is present.

13. An article comprising a blend, molding, bezel, reflector, indicator, lens, screen/display cover, LED, extrudate, film, film laminate, or coextrusion layer comprising the copolycarbonate composition as claimed in claim 1 .

14. A blend, molding, extrudate, film or film laminate comprising the copolycarbonate composition as claimed in claim 1 .

15. A molding, extrudate, or film comprising coextrusion layers comprising the copolycarbonate compositions as claimed in claim 1 .

Assignees

• Covestro Deutschland Ag

Inventors

• Wehrmann Rolf
• Heuer Helmut Werner
• Boumans Anke

Classifications

• C08L69/00 Primary

  Compositions of polycarbonates; Compositions of derivatives of polycarbonates · CPC title

• C08L2205/025

  containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure · CPC title

• C08J5/00

  Manufacture of articles or shaped materials containing macromolecular substances (manufacture of semi-permeable membranes B01D67/00 - B01D71/00) · CPC title

• C08L2205/02

  containing two or more polymers of the same C08L -group · CPC title

• C08G64/04

  Aromatic polycarbonates · CPC title