Method of preparing poly(alkylene carbonate) via copolymerization of carbon dioxide/epoxide in the presence of novel complex

Patent metadata

Field	Value
Publication number	US-9969842-B2
Application number	US-201414777861-A
Country	US
Kind code	B2
Filing date	Mar 20, 2014
Priority date	Mar 21, 2013
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

Provided is a method of preparing poly(alkylene carbonate) using a molecular weight regulator in a process of preparing a copolymer of carbon dioxide/epoxide using a novel complex synthesized from salen-type ligand including a quaternary ammonium salt as a catalyst. According to the present invention, even though the molecular weight regulator is used, an activity of the catalyst may be stably maintained, whereby the low molecular weight of poly(alkylene carbonate) having a desirable level may be effectively provided. In addition, it is expected that since the novel complex as the catalyst of the present invention has a simple structure as compared to the existing copolymerization catalyst, due to the economical preparation cost thereof, the novel complex may be effectively applied to a large-scale commercial process.

First claim

The invention claimed is:

1. A complex represented by the following Chemical Formula 1:

wherein
M is trivalent cobalt or trivalent chromium;
A is an oxygen or sulfur atom;
Q is a diradical that connects two nitrogen atoms;
X − is a halogen anion; a (C6-C20)aryloxy anion; a (C6-C20)aryloxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarboxyl anion; a (C1-C20)alkylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarboxyl anion; a (C6-C20)arylcarboxyl anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkoxy anion; a (C1-C20)alkoxy anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbonate anion; a (C1-C20)alkylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarbonate anion; a (C6-C20)arylcarbonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylsulfonate anion; a (C1-C20)alkylsulfonate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylamido anion; a (C1-C20)alkylamido anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylamido anion; a (C6-C20)arylamido anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C1-C20)alkylcarbamate anion; a (C1-C20)alkylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom; a (C6-C20)arylcarbamate anion; or a (C6-C20)arylcarbamate anion containing one or more selected from among a halogen atom, a nitrogen atom, an oxygen atom, a silicon atom, a sulfur atom and a phosphorus atom;
Y 1 − is F − , Cl − , Br − , I − , BF 4 − , ClO 4 − , NO 3 − or PF 6 − ;
Y 2 −2 is SO 4 −2 or CO 3 −2 ;
a is an integer obtained by adding 1 to the total number of monovalent cations included in protonated groups of R 1 to R 10 ;
b is an integer of 1 or more, c is an integer of 0 or more, d is an integer of 0 or more, and b+c+2d=a is satisfied;
R 1 to R 10 are each independently hydrogen; halogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkoxy; (C6-C30)aryloxy; formyl; (C1-C20)alkylcarbonyl; (C6-C20)arylcarbonyl; a metalloid radical of Group 14 metal substituted with hydrocarbyl; a protonated group of the following Chemical Formula 2; a protonated group of the following Chemical Formula 3; a protonated group of the following Chemical Formula 5; a protonated group of the following Chemical Formula 6; or a protonated group of the following Chemical Formula 7;
wherein at least two or more of R 1 to R 10 are a protonated group selected from a group consisting of the following Chemical Formulas 2, 3, 5, 6 and 7;

Z 1 , Z 3 , Z 4 , Z 6 , Z 7 , Z 8 , Z 9 , Z 11 and Z 12 are each independently an nitrogen atom or a phosphorus atom;
Z 2 and Z 10 are each independently an oxygen atom, a sulfur atom or a methylene group (—CH 2 —);
n is an integer of 1 to 10;
m is an integer of 1 to 10;
R 11 , R 12 , R 13 , R 14 , R 15 , R 21 , R 22 , R 23 , R 24 , R 25 , R 26 , R 27 , R 41 , R 42 , R 43 , R 44 , R 45 , R 51 , R 52 , R 53 , R 54 , R 55 , R 61 , R 62 , R 63 , R 64 , R 65 , R 66 , R 67 , R 71 , R 72 , R 73 and R 74 are each independently hydrogen; (C1-C20)alkyl; (C1-C20)alkyl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C2-C20)alkenyl; (C2-C20)alkenyl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C1-C20)alkyl(C6-C20)aryl; (C1-C20)alkyl(C6-C20)aryl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; (C6-C20)aryl(C1-C20)alkyl; (C6-C20)aryl(C1-C20)alkyl containing one or more selected from the group consisting of halogen, nitrogen, oxygen, silicon, sulfur and phosphorus; or a metalloid radical of Group 14 metal substituted with hydrocarbyl.

2. The complex of claim 1 , wherein Q is (C6˜C30)arylene, (C1˜C20)alkylene, (C2˜C20)alkenylene, (C2˜C20)alkynylene or (C3˜C20)cycloalkylene.

3. The complex of claim 2 , wherein M is trivalent cobalt; A is oxygen; and Q is 1,2-cyclohexylene, phenylene or ethylene.

4. The complex of claim 1 , wherein at least two or more of R 1 , R 2 , R 5 and R 6 are a protonated group selected from the group consisting of Chemical Formulas 2, 3, 5, 6 and 7 of claim 1 ; or two of R 1 , R 2 , R 5 and R 6 are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring.

5. The complex of claim 4 , wherein R 3 , R 4 , R 7 , R 8 , R 9 and R 10 are each hydrogen.

6. The complex of claim 1 , wherein X − is coordinated to M.

7. The complex of claim 1 , wherein two of R 1 to R 10 are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring.

8. The complex of claim 1 , wherein two of R 11 , R 12 , R 13 , R 14 and R 15 , two of R 21 , R 22 , R 23 , R 24 , R 25 , R 26 and R 27 , two of R 41 , R 42 , R 43 , R 44 and R 45 , two of R 51 , R 52 , R 53 , R 54 and R 55 , two of R 61 , R 62 , R 63 , R 64 , R 65 , R 66 and R 67 or two of R 71 , R 72 , R 73 and R 74 are linked with each other to thereby form a ring.

9. The complex of claim 1 , wherein two of R 1 to R 10 are linked with each other by a protonated group of Chemical Formula 8 to thereby form a ring.

Assignees

• Sk Innovation Co Ltd

Inventors

• Kim Jong Chan
• Lee Han Sol
• Park Hyo Seung
• Lee Kwang Kuk
• Ham Jin Su
• Lim Jong Ho

Classifications

• C07F15/065 Primary

  without a metal-carbon linkage · CPC title

• C08G64/0208

  saturated · CPC title

• C07F11/005

  compounds without a metal-carbon linkage · CPC title

• C08G64/34 Primary

  and cyclic ethers · CPC title

• C08G64/30

  using carbonates · CPC title