Method and device for specifically influencing the technological properties of individual regions of a sheet-like material, a pre-compacted material nonwoven or a material fibre cake

Patent metadata

Field	Value
Publication number	US-9969101-B2
Application number	US-201213978076-A
Country	US
Kind code	B2
Filing date	Jan 5, 2012
Priority date	Jan 6, 2011
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

A device and a method for specifically influencing the technological properties of individual regions of a sheet-like material are provided, including the following steps: a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fiber cake on a workbench, b) placing at least one applicator on the upper side and/or the underside of the sheet-like material, the material nonwoven or the material fiber cake, c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fiber cake in a predetermined amount and under a predetermined pressure, d) optionally, subsequently pressing the pre-compacted material nonwoven or the material fiber cake to form a sheet of the desired thickness.

First claim

The invention claimed is:

1. A method for influencing the technological properties of individual regions of a sheet-like material comprising:
a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fiber cake on a workbench,
b) placing at least one applicator on an upper side and/or the underside of the sheet-like material, the material nonwoven or the material fiber cake,
c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fiber cake in a predetermined amount and under a predetermined pressure, and
d) optionally, subsequently compressing the pre-compacted material nonwoven or the material fiber cake to form a sheet of the desired thickness,
wherein a negative pressure is applied to the underside of the sheet-like material during the pressing-in and/or after the pressing-in of the improving medium.

2. The method as claimed in claim 1 , wherein the at least one applicator is sealed off with respect to the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake.

3. The method as claimed in claim 1 , wherein the at least one applicator is guided over the upper side and/or underside over paths of any desired form.

4. The method as claimed in claim 2 , wherein the improving medium is sprayed under pressure by means of at least one application nozzle onto the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake and penetrates into the sheet-like material, the material nonwoven or the material fiber cake.

5. The method as claimed in claim 2 , wherein the improving medium is applied to the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake by means of at least one application nozzle surrounded by a housing, in that the housing rests in a sealing manner on the upper side and/or the underside of the sheet-like material, the material nonwoven or the material fiber cake and positive pressure is introduced into the housing and the improving medium thereby penetrates into the sheet-like material, the material nonwoven or the material fiber cake.

6. The method as claimed in claim 4 , wherein a partially improved sheet-like material is divided up into individual, rectangular single sheets.

7. A method for influencing the technological properties of individual regions of a sheet-like material comprising:
a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fiber cake on a workbench,
b) placing at least one applicator on an upper side and/or the underside of the sheet-like material, the material nonwoven or the material fiber cake,
c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fiber cake in a predetermined amount and under a predetermined pressure, and
d) optionally, subsequently compressing the pre-compacted material nonwoven or the material fiber cake to form a sheet of the desired thickness,
wherein the at least one applicator is sealed off with respect to the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake, and
wherein the improving medium is sprayed under pressure by means of at least one application nozzle onto the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake and penetrates into the sheet-like material, the material nonwoven or the material fiber cake, and
further comprising a frame, in which a plurality of the application nozzles are arranged, is pressed onto the upper side of the material nonwoven or the material fiber cake.

8. The method as claimed in claim 7 , wherein the plurality of application nozzles are provided on a plurality of bars arranged parallel to one another.

9. The method as claimed in claim 7 , wherein, when the frame is pressed onto the upper side, the material nonwoven or the material fiber cake is supported on its underside.

10. The method as claimed in one of claim 7 , wherein improving medium escaping on the underside of the material nonwoven or the material fiber cake is collected and carried away.

11. A method for influencing the technological properties of individual regions of a sheet-like material comprising:
a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fiber cake on a workbench,
b) placing at least one applicator on an upper side and/or the underside of the sheet-like material, the material nonwoven or the material fiber cake,
c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fiber cake in a predetermined amount and under a predetermined pressure, and
d) optionally, subsequently compressing the pre-compacted material nonwoven or the material fiber cake to form a sheet of the desired thickness, wherein:
the at least one applicator is sealed off with respect to the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake;
the improving medium is sprayed under pressure by means of at least one application nozzle onto the upper side and/or underside of the sheet-like material, the material nonwoven or the material fiber cake and penetrates into the sheet-like material, the material nonwoven or the material fiber cake,
a frame, in which a plurality of the application nozzles are arranged, is pressed onto the upper side of the material nonwoven or the material fiber cake;
improving medium escaping on the underside of the material nonwoven or the material fiber cake is collected and carried away; and
the improving medium is collected and carried away by means of a perforated plate or a screen.

12. The method as claimed in claim 1 , wherein at least the underside of the sheet-like material is cleaned after the pressing-in of the improving medium.

13. The method as claimed in claim 1 , wherein the negative pressure is varied in its intensity and/or its variation over time.

14. The method as claimed in claim 1 , wherein a total amount of the improving medium is applied in one application.

15. The method as claimed in claim 1 , wherein the total amount of the improving medium is applied in a number of small partial amounts.

16. A method for influencing the technological properties of individual regions of a sheet-like material comprising:
a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fiber cake on a workbench,
b) placing at least one applicator on an upper side and/or the underside of the sheet-like material, the material nonwoven or the material fiber cake,
c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fiber cake in a predetermined amount and under a predetermined pressure, and
d) optionally, subsequently compressing the pre-compacted material nonwoven or the material fiber cake to form a sheet of the desired thickness,
wherein the at least one applicator is sealed off with respect to the upper side and/or underside of the sheet-like material, the material nonwoven or the material f

Assignees

• Kalwa Norbert
• Stahl Gerhard
• Flooring Technologies Ltd

Inventors

• Kalwa Norbert
• Stahl Gerhard

Classifications

• B27K3/02

  Processes; Apparatus · CPC title

• B27K3/0285

  for improving the penetration of the impregnating fluid · CPC title

• B27K3/08

  Impregnating by pressure {, e.g. vacuum impregnation} · CPC title

• B27K3/10

  Apparatus · CPC title

• E04C2/16

  of fibres, chips, vegetable stems, or the like · CPC title