Tool spindle having an active magnetic bearing

Patent metadata

Field	Value
Publication number	US-9969038-B2
Application number	US-201415023400-A
Country	US
Kind code	B2
Filing date	Sep 15, 2014
Priority date	Sep 20, 2013
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

A tool spindle for a drilling tool may include a drive shaft for driving the drilling tool, a chuck connected rigidly to the drive shaft along a rotation axis directed longitudinally with respect to the drive shaft for receiving a clamping shank of the drilling tool, and at least one radial bearing radially enclosing at least a portion of the drive shaft for radially mounting the drive shaft, configured such that the radial bearing may mount the drive shaft to be rotatable about the rotation axis. The radial bearing may be an active magnetic bearing and may be configured such that it mounts the drive shaft to be pivotable about at least one pivot axis extending perpendicularly to the rotation axis through a fixed point, wherein the fixed point may be located in a centering countersink of the drilling tool when the drilling tool is clamped in the tool spindle.

First claim

The invention claimed is:

1. A tool spindle for an elongate drilling tool having an end-side clamping shank for clamping the drilling tool and a centering countersink, arranged opposite the clamping shank in a longitudinal direction, for centering the drilling tool, the tool spindle comprising;
a drive shaft for driving the drilling tool,
a chuck, connected rigidly to the drive shaft along a rotation axis directed longitudinally with respect to the drive shaft, for receiving the clamping shank,
at least one radial bearing, radially enclosing at least a portion of the drive shaft, for radially mounting the drive shaft, configured such that the radial bearing mounts the drive shaft so as to be rotatable about the rotation axis,
a ring that radially surrounds the drive shaft and is connected rigidly to the drive shaft, and
an axial bearing, surrounding at least a portion of the ring, for axially mounting the drive shaft,
wherein the radial bearing is an active magnetic bearing and is configured such that it mounts the drive shaft so as to be pivotable about at least one pivot axis extending perpendicularly to the rotation axis through a fixed point, wherein the fixed point is located in the centering countersink when the drilling tool is clamped in the tool spindle, and
wherein the ring is bent in a direction toward the fixed point.

2. The tool spindle as claimed in claim 1 , wherein the ring is substantially planar and has a predetermined bearing clearance with regard to the axial bearing.

3. The tool spindle as claimed in claim 1 , wherein at least one surface of the ring intersects a pivot plane, extending perpendicularly to the pivot axis and including the fixed point, in a circular arc about the fixed point.

4. The tool spindle as claimed in claim 3 , wherein the at least one surface is a spherical cap about the fixed point.

5. The tool spindle as claimed in claim 1 , wherein the axial bearing is a magnetic, hydrostatic or aerostatic bearing.

6. The tool spindle as claimed in claim 5 , wherein the axial bearing is one of a hydrostatic or an aerostatic bearing.

7. The tool spindle as claimed in claim 1 , further comprising a controller, connected electrically to the radial bearing, for controlling the tool spindle, configured such that the radial bearing is able to set the drilling tool, via the drive shaft, into oscillation with a deviation of approximately 100 μm when the drilling tool is clamped in the tool spindle and the tool spindle is in operation.

8. The tool spindle as claimed in claim 1 , further comprising an electric motor, connected mechanically to the drive shaft, for rotating the tool spindle.

9. The tool spindle as claimed in claim 1 , wherein the drive shaft is produced by at least one of a sintering process and a subtractive finishing process.

10. The tool spindle as claimed in claim 9 , wherein the sintering process uses a sintered material that is hardenable and has at least a TiCa content of 22% by weight.

11. A machine tool comprising:
a tool spindle for carrying a drilling tool, the tool spindle having:
a drive shaft for driving the drilling tool,
a chuck, connected rigidly to the drive shaft along a rotation axis directed longitudinally with respect to the drive shaft, for receiving a clamping shank of the drilling tool,
at least one radial bearing, radially enclosing at least a portion of the drive shaft, for radially mounting the drive shaft, configured such that the radial bearing mounts the drive shaft so as to be rotatable about the rotation axis,
a ring that radially surrounds the drive shaft and is connected rigidly to the drive shaft, and
an axial bearing, surrounding at least a portion of the ring, for axially mounting the drive shaft,

a spindle housing, enclosing the tool spindle at least regionally, for receiving the tool spindle, and
a sleeve, oriented outside the spindle housing in the direction of the tool spindle, for supporting the drilling tool with respect to the tool spindle, formed such that the sleeve can engage in an end-side centering countersink of the drilling tool,
wherein the radial bearing is an active magnetic bearing and is configured such that it mounts the drive shaft so as to be pivotable about at least one pivot axis extending perpendicularly to the rotation axis through a fixed point, wherein the fixed point is located in a centering countersink of the drilling tool when the drilling tool is clamped in the tool spindle,
wherein the axial bearing is located radially outward of the at least one radial bearing.

12. The machine tool as claimed in claim 11 , wherein the ring is substantially planar and has a predetermined bearing clearance with regard to the axial bearing.

13. The tool spindle as claimed in claim 11 , wherein at least one surface of the ring intersects a pivot plane, extending perpendicularly to the pivot axis and including the fixed point, in a circular arc about the fixed point.

14. The machine tool as claimed in claim 11 , wherein the axial bearing is a magnetic, hydrostatic or aerostatic bearing.

15. The machine tool as claimed in claim 11 , further comprising a controller, connected electrically to the radial bearing, and configured to control the tool spindle such that the radial bearing is able to set the drilling too, via the drive shaft, into oscillation with a deviation of approximately 100 μm when the drilling tool is clamped in the tool spindle and the tool spindle is in operation.

16. The machine tool as claimed in claim 11 , further comprising an electric motor, connected mechanically to the drive shaft, and configured to rotate the tool spindle.

17. A tool spindle for an elongate drilling tool having an end-side clamping shank for clamping the drilling tool and a centering countersink, arranged opposite the clamping shank in a longitudinal direction, for centering the drilling tool, the tool spindle comprising:
a drive shaft for driving the drilling tool,
a chuck, connected rigidly to the drive shaft along a rotation axis directed longitudinally with respect to the drive shaft, for receiving the clamping shank,
at least one radial bearing, radially enclosing at least a portion of the drive shaft, for radially mounting the drive shaft, configured such that the radial bearing mounts the drive shaft so as to be rotatable about the rotation axis,
a ring that radially surrounds the drive shaft and is connected rigidly to the drive shaft, and
an axial bearing, surrounding at least a portion of the ring, for axially mounting the drive shaft,
wherein the radial bearing is an active magnetic bearing and is configured such that it mounts the drive shaft so as to be pivotable about at least one pivot axis extending perpendicularly to the rotation axis through a fixed point, wherein the fixed point is located in the centering countersink when the drilling tool is clamped in the tool spindle,
wherein the axial bearing is a magnetic, hydrostatic or an aerostatic bearing
wherein the ring is bent in a direction toward the fixed point, and
wherein the axial bearing is located radially outward of the at least one radial bearing.

Assignees

• Mahle Int Gmbh

Inventors

• Schnaitmann Gottfried

Classifications

• B23B41/04

  for boring polygonal or other non-circular holes · CPC title

• F16C2322/39

  General buildup of machine tools, e.g. spindles, slides, actuators · CPC title

• F16C32/0474

  for rotary movement · CPC title

• B23B41/12

  for forming working surfaces of cylinders, of bearings, e.g. in heads of driving rods, or of other engine parts · CPC title

• B23Q1/70 Primary

  Stationary or movable members for carrying working-spindles for attachment of tools or work {(B23Q1/01 takes precedence; designed to be moved by using particular mechanisms B23Q1/44)} · CPC title