Dual catalyst heating system

Patent metadata

Field	Value
Publication number	US-9968886-B2
Application number	US-201615228590-A
Country	US
Kind code	B2
Filing date	Aug 4, 2016
Priority date	Aug 5, 2015
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

Methods and systems are provided for an exhaust gas aftertreatment system for a combustion engine in a motor vehicle. In one example, the exhaust gas aftertreatment comprises at least two catalyst devices arranged in an exhaust tract, and a feed device for a reducing agent arranged between the two catalysts, and which furthermore comprises a first heat device at the inlet of the first catalyst and a second heat device downstream thereof, the system adapted for the reduction of nitrogen oxides.

First claim

The invention claimed is:

1. A system for exhaust gas aftertreatment of a combustion engine in a motor vehicle, comprising:
an exhaust tract;
a first catalyst device arranged in the exhaust tract;
a second catalyst device arranged downstream of the first catalyst device in the exhaust tract;
a feed device for injecting a reducing agent arranged in between the first and second catalyst devices;
a first heat device arranged at an inlet of the first catalyst device and a second heat device arranged downstream of the first catalyst device; and
a control device, wherein the control device is configured with computer readable instructions stored on non-transitory memory for:
responsive to a temperature of exhaust at the first catalyst being lower than a first threshold, actuating the first heat device; and
responsive to the temperature of exhaust at the first catalyst being higher than the first threshold, injecting an amount of the reducing agent and actuating the second heat device.

2. The system of claim 1 , wherein the second heat device is arranged at an outlet of the first catalyst device.

3. The system of claim 1 , wherein the first heat device is coated with an oxidation catalyst.

4. The system of claim 1 , wherein the second heat device is coated with one or more of a selective catalytic reduction catalyst and a hydrolysis catalyst.

5. The system of claim 1 , wherein the second catalyst device comprises a catalyst for selective catalytic reduction and wherein the first catalyst device comprises a lean NOx trap.

6. The system of claim 1 , further comprising at least one mixer arranged between the first and second catalyst devices.

7. The method of claim 1 , further comprising, responsive to the temperature of exhaust at the first catalyst being higher than a second threshold, the second threshold larger than the first threshold, deactivating each of the first and second heat devices and continuing injection of the reducing agent.

8. A method for exhaust gas aftertreatment, comprising:
following an engine start,
switching on a first heat device coupled to an inlet of a first catalyst, the first catalyst arranged upstream of a second catalyst in an exhaust passage; and

when an exhaust temperature reaches a first temperature threshold value,
introducing, via a feed device, a reducing agent into the exhaust passage between the first and second catalysts; and
switching on a second heat device coupled to an outlet of the first catalyst.

9. The method of claim 8 , further comprising, when the exhaust temperature reaches a second temperature threshold value, switching off the second heat device and continuing introduction of the reducing agent, wherein the second temperature threshold value is higher than the first temperature threshold value.

10. The method of claim 8 , wherein the first heat device is switched off when the second heat device is switched on.

11. The method of claim 8 , further comprising, when the exhaust temperature reaches a third temperature threshold value, switching off each of the first and second heat devices, wherein the third temperature threshold value is higher than each of the first and second temperature threshold values.

12. The method of claim 8 , wherein the first catalyst includes one of an oxidation catalyst and a lean NOX trap, and wherein the second catalyst includes one of a selective reduction catalyst and a hydrolysis catalyst.

13. The method of claim 11 , further comprising mixing the injected reducing agent with exhaust gas at a mixer arranged between the first and second catalysts.

14. The method of claim 8 , wherein introducing the reducing agent includes injecting the reducing agent towards an outlet of the first catalyst in a direction opposite to a direction of exhaust flow through the first catalyst.

15. The method of claim 8 , wherein introducing the reducing agent includes injecting the reducing agent towards an inlet of the second catalyst in a direction of exhaust flow through the second catalyst.

16. A method for an engine exhaust, comprising:
responsive to an engine cold-start condition,
actuating a first heater coupled to an inlet of a first exhaust oxidation catalyst to raise an exhaust temperature, the first catalyst arranged upstream of a second selective reduction catalyst; and

responsive to the exhaust temperature exceeding a first threshold,
actuating a second heater coupled to an outlet of the first exhaust oxidation catalyst while injecting an amount of reducing agent, rearwards, onto the outlet of the first catalyst, a direction of the injecting opposite to a direction of exhaust flow.

17. The method of claim 16 , further comprising, while actuating the second heater, disabling the first heater.

18. The method of claim 16 , further comprising, responsive to the exhaust temperature exceeding a second threshold, higher than the first threshold, disabling at least the second heater; continuing injecting of the reducing agent; and mixing the injected reducing agent with exhaust flow at a mixer coupled between the first and second catalysts before flowing a mixture of exhaust and reducing agent into the second catalyst.

19. The method of claim 18 , further comprising, responsive to the exhaust temperature exceeding a third threshold, higher than the second threshold, disabling the first heater.

Assignees

• Ford Global Tech Llc

Inventors

• Balenovic Mario
• Goebel Felix
• Schneider Matthew Allen
• Reichert Martina
• De Smet Frederik
• Ross Peter

Classifications

• F01N2900/08

  said parameters being related to the engine · CPC title

• B01D2255/91

  NOx-storage component incorporated in the catalyst · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• Y02T10/47

  Cross-Sectional Technologies · mapped topic

• F01N3/2006

  Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating (by electrically controlling the supply of combustible mixture or its constituents only F02D41/0235) · CPC title