Method for depositing coloured markers made from titanium oxides on medical technology products and coating system for producing coated materials

Patent metadata

Field	Value
Publication number	US-9968715-B2
Application number	US-201414911077-A
Country	US
Kind code	B2
Filing date	Aug 1, 2014
Priority date	Aug 9, 2013
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

The invention relates to medical technology products, for example a medical implant or a medical instrument, having colored markings based on titanium oxides, to the use of coatings based on titanium oxides for the production of coated materials, such as medical technology products, in particular for titanium oxide-based coating for the colored marking of the surface of medical technology products, and to a method for depositing colored markings based on titanium oxides on medical technology products.

First claim

The invention claimed is:

1. A medical device, comprising on a surface thereof a colored marking in the form of a coating,
wherein the coating, measured by means of X-ray photoelectron spectroscopy (XPS), comprises ≥85 atomic percent (at. %) Ti, O and C, in each case based on the total number of all the atoms of the coating without H;
wherein the coating comprises an amorphous titanium dioxide; and
wherein the coating measured by means of XPS, comprises
O: from 55.0 at. % to 75 at. %
Ti: from 20 at. % to 44.5 at. %
C: from 0.05 to 15 at. %,
in each case based on the total number of all the atoms of the coating without H.

2. The medical device as claimed claim 1 , wherein the colored marking in the form of the coating has a layer thickness of from 10 nm to 600 nm.

3. The medical device as claimed in claim 1 , wherein the colored marking in the form of the coating has an adhesion such that no detachment occurs in 10 Steri-Test cycles.

4. The medical device as claimed in claim 1 , wherein the colored marking in the form of the coating is a CVD layer.

5. The medical device as claimed in claim 1 , wherein the colored marking in the form of the coating is applied to only a portion of the surface of the medical device.

6. The medical device as claimed in claim 1 , wherein a material of the medical device to which the colored marking in the form of the coating is applied is selected from the group consisting of a steel, a titanium, a magnesium, a titanium alloys, a magnesium alloy, a cobalt-chromium alloy, a polymeric material, a ceramics materials, and a fiber composites.

7. The medical device as claimed in claim 6 , wherein the material of the device to which the colored marking in the form of the coating is applied consists of stainless steel.

8. The medical device as claimed in claim 1 , wherein the medical device is a medical implant and the medical implant is selected from the group consisting of a screw, a bone nail, a plate, a spinal rod and a Kirschner wire.

9. The medical device as claimed in claim 8 , wherein medical implant is an osteosynthesis plate.

10. The medical device of claim 1 , wherein the medical device is selected from the group comprising a medical implant and a medical instrument.

11. The medical device of claim 1 , wherein the coating measured by means of XPS, comprises
C: from 0.1 to 10 at. %.

12. The medical device of claim 1 , wherein the coating measured by means of XPS, comprises
C: from 0.2 to 5 at. %.

13. The medical device of claim 1 , wherein the coating measured by means of XPS, comprises
C: from 0.5 at. % to 5 at. %.

14. The medical device of claim 1 , wherein the colored marking in the form of the coating has a layer thickness of from 15 nm to 370 nm.

15. The medical device as claimed in claim 1 , wherein the material of the medical device to which the colored marking in the form of the coating is applied is selected from the group consisting of a titanium alloy with aluminum, a magnesium alloys with aluminum, a polymeric material, and a ceramic material.

16. The medical device as claimed in claim 15 , wherein the polymeric material comprises the polymeric material selected from the group consisting of a PEEK and a composite structure.

17. The medical device as claimed in claim 15 , wherein the ceramic material comprises the ceramic material selected from the group consisting of an aluminum oxide and a zirconium oxide.

18. A method for producing a medical device comprising the steps:
a) providing the medical device as a substrate;
b) providing at least one of a Ti-containing metal organic and organometallic precursor;
c) optionally at least one of cleaning, structuring, smoothing and activating the substrate;
d) depositing the precursor onto a surface of the substrate in the presence of a water vapor, thereby forming a coating layer;

wherein the coating layer, measured by means of X-ray photoelectron spectroscopy (XPS), comprises ≥85 atomic percent (at. %) Ti, O and C, in each case based on the total number of all the atoms of the coating layer without H;
wherein the coating layer is in the form of a colored marking on the surface of the substrate; and
e) optionally subjecting the coating layer to laser-induced or plasma-induced thermal after-treatment; and

wherein the coating measured by means of XPS, comprises
O: from 55.0 at. % to 75 at. %
Ti: from 20 at. % to 44.5 at. %
C: from 0.05 to 15 at. %,
in each case based on the total number of all the atoms of the coating without H.

19. The method as claimed in claim 18 , wherein step d) is carried out under at least one of an atmospheric influence and with an additional infeed of a water.

20. The method as claimed in claim 19 , wherein the additional infeed of the water comprises the additional infeed of a water vapor, wherein the water vapor is fed in a liquid volume ratio of the precursor to be vaporized to the water vapor of from 9:1 to 1:100.

21. The method as claimed in claim 18 , wherein the precursor is selected from the group consisting of a titanium alkoxide, a titanium organyl, and a titanium phenolate.

22. The method as claimed in claim 21 , wherein the titanium alkoxide is a titanium isopropoxide.

23. The method as claimed in claim 18 , wherein the step of depositing the precursor is carried out using at least one of at least one nozzle and at least one carrier gas.

Assignees

• Fraunhofer Ges Forschung
• Fraunhofer Ges Zur Forderung Der Angewandten

Inventors

• Keil Andreas
• Wilken Ralph
• Ihde Jörg
• Lukasczyk Thomas
• Salz Dirk
• Degenhardt Jost

Classifications

• A61L31/14

  Materials characterised by their function or physical properties {, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials} · CPC title

• A61L31/026

  Ceramic or ceramic-like structures, e.g. glasses · CPC title

• A61L27/306

  Other specific inorganic materials not covered by A61L27/303 - A61L27/32 · CPC title

• A61L2430/02

  for reconstruction of bones; weight-bearing implants · CPC title

• A61L2420/04

  Coatings containing a composite material such as inorganic/organic, i.e. material comprising different phases · CPC title