Machine for making absorbent sanitary articles

Patent metadata

Field	Value
Publication number	US-9968491-B2
Application number	US-201314440290-A
Country	US
Kind code	B2
Filing date	Nov 21, 2013
Priority date	Dec 3, 2012
Publication date	May 15, 2018
Grant date	May 15, 2018

Abstract

A machine for making absorbent sanitary articles includes a device for feeding a continuous strip to a conveyor roller and to a device for cutting the strip into first and second pieces. A unit forms and applies at least a pair of first and second pieces, aligned and spaced by a distance (d), for each absorbent article A first and a second roller each comprising a plurality of units pick up and successively release of first and the second pieces. A plurality of concentric units rotating, independently of each other, about a shared axis of rotation, each carries at least one unit. A motor defines a respective law of motion for each of the units and a mechanism translates the units, between a position for picking up the pieces, at the conveyor roller, and a position for releasing the pieces, at the forming and applying unit.

First claim

The invention claimed is:

1. A machine for making absorbent sanitary articles, comprising
a feeding device for feeding a continuous strip to a conveyor roller, rotating about an axis parallel to a first direction,
a strip cutting device for cutting the strip in a continuous and alternating succession of first and second pieces, comprising, respectively, first and second accessory elements of the absorbent article,
a forming and applying unit for forming and applying on a continuous band of absorbent material, fed by a conveyor along a second direction at a right angle to the first direction, at least a pair of accessory elements for each absorbent article, comprising the first piece and the second piece aligned and spaced at an end distance along the first direction;
a band cutting device for cutting the continuous band into pieces of absorbent material designed to constitute single absorbent articles, following application of the accessory elements,
a first transfer roller and a second transfer roller rotating about respective axes parallel to the first direction, each of the first and second transfer rollers including a plurality of picking units for picking up, respectively, the first and the second pieces, from the succession and their release on the forming and applying unit
wherein each of the first and second transfer rollers comprises:
a plurality of concentric units rotating independently of each other about a shared axis of rotation, each of the concentric units carrying at least one of the plurality of picking units,
a motor drive system for defining a respective motion sequence for each of the concentric units, and
a translating system for translating the picking units along a direction parallel to the first direction, between a position for picking up the pieces, at the conveyor roller, and a position for releasing the pieces, at the forming and applying unit.

2. The machine according to claim 1 , wherein the motor drive system comprises a plurality of motor units which are separate and distinct from each other, each of the motor units being connected to a respective concentric unit.

3. The machine according to claim 1 , wherein each of the motor units comprises a non-circular gear wheel gearing, which defines the respective motion sequence for the respective concentric unit.

4. The machine according to claim 1 , wherein the respective motion sequence defines a variation in the speed of rotation of the respective concentric unit, for picking up the pieces from the conveyor roller with a first speed and releasing them on the forming and applying unit with a second speed.

5. The machine according to claim 1 , wherein the translating system comprises a fixed cam, integral with a fixed shaft and having a respective profile, and a plurality of carriages, slidably coupled with the profile of the fixed cam, each of the carriages being mounted on a respective picking unit of a respective one of the first and second transfer rollers.

6. The machine according to claim 1 , wherein each of the first and second transfer rollers comprises, for each respective picking unit, a guide connected to the respective concentric unit and integral with the respective concentric unit in rotation, and the respective picking unit being slidable on the guide during translating of the respective picking unit.

7. The machine according to claim 1 , wherein directions of translation of the first and second pieces are opposite to each other, so as to transfer to the forming and applying unit respective pairs of first and second pieces, mutually aligned and spaced, along the first direction, by an intermediate distance.

8. The machine according to claim 1 , wherein each of the first and second transfer rollers comprises a plurality of concentric elements, each of which being connected to a respective picking unit, and integral with the respective picking unit in rotation; each respective picking unit having a face equipped with suction holes and the concentric elements constituting valve elements for the respective picking units and defining, during the rotation of the respective picking units about the axis of rotation of the respective one of the first and second transfer rollers, a first condition, wherein the holes are placed in fluid communication with a suction source for retaining the pieces, and a second condition, wherein the fluid communication between the holes and the suction source is interrupted for releasing the pieces.

9. The machine according to claim 8 , wherein the concentric elements are made from a self-lubricating material.

10. The machine according to claim 1 , wherein the forming and applying unit comprises:
a spacer roller which receives the first piece, at a first station, and the second piece, at a second station, and forms respective pairs of accessory elements, comprising a first and a second piece aligned along the first direction and spaced by an intermediate distance;
the spacer roller having a plurality of retaining and transferring units for retaining and transferring each pair to an accelerator roller;
the retaining and transferring units of the spacer roller translating each piece of the pair, along respective directions opposite to each other and parallel to the first direction, for spacing the pieces up to the end distance of applying the pair on the continuous band of absorbent material, before transferring the pair to the accelerator roller;
the accelerator roller imparting an acceleration to each pair fed by the spacer roller for transferring and coupling the pair to the continuous band of absorbent material with a speed equal to a speed of feeding the band, set by the conveyor.

11. The machine according to claim 2 , wherein each of the motor units comprises a respective electronic cam formed by a corresponding independent electric motor, which defines the motion sequence for the respective concentric unit.

12. The machine according to claim 3 , wherein each of the motor units comprises a respective electronic cam formed by a corresponding independent electric motor, which defines the motion sequence for the respective concentric unit.

13. The machine according to claim 5 , wherein the motor drive system comprises a plurality of motor units which are separate and distinct from each other, each of the motor units being connected to a respective concentric unit.

14. The machine according to claim 13 , wherein each of the motor units comprises a non-circular gear wheel gearing, which defines the respective motion sequence for the respective concentric unit.

15. The machine according to claim 14 , wherein each of the motor units comprises a respective electronic cam formed by a corresponding independent electric motor, which defines the motion sequence for the respective concentric unit.

16. The machine according to claim 7 , wherein the forming and applying unit comprises:
a spacer roller which receives the first piece, at a first station, and the second piece, at a second station, and forms respective pairs of accessory elements, comprising a first and a second piece aligned along the first direction and spaced by the intermediate distance;
the spacer roller having a plurality of retaining and transferring units for retaining and transferring each pair to an accelerator roller;
the retaining and transferring units of the spacer roller translating each piece of the pair, along respective directions opposite to each other and parallel to the first direction, for spacing the pieces up to the end distance of applying the pair on the continuous band of absorbent material, before tr

Assignees

• Gdm Spa

Inventors

• Piantoni Matteo
• Perego Alberto

Classifications

• A61F13/15585

  of babies' napkins, e.g. diapers (A61F13/15617 - A61F13/15804 take precedence) · CPC title

• Y10T156/1087

  Continuous longitudinal slitting · CPC title

• A61F13/15723

  Partitioning batts; Cutting · CPC title

• B32B38/0004

  Cutting, tearing or severing, e.g. bursting; Cutter details (cutting in general B26D; laminating combined with punching or perforating B32B38/04; removing all or part of the layers B32B38/10; cutting in combination with laying up and registration B32B38/185 takes precedence) · CPC title

• B65H39/14

  Associating sheets with webs · CPC title