Porous stabilized beds, methods of manufacture thereof and articles comprising the same

Patent metadata

Field	Value
Publication number	US-9966171-B2
Application number	US-201214131357-A
Country	US
Kind code	B2
Filing date	Jul 6, 2012
Priority date	Jul 8, 2011
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

Disclosed herein is a method comprising disposing a first particle in a reactor; the first particle being a magnetic particle or a particle that can be influenced by a magnetic field, an electric field or a combination of an electrical field and a magnetic field; fluidizing the first particle in the reactor; applying a uniform magnetic field, a uniform electrical field or a combination of a uniform magnetic field and a uniform electrical field to the reactor; elevating the temperature of the reactor; and fusing the first particles to form a monolithic solid.

First claim

What is claimed is:

1. A method comprising:
disposing a first particle in a reactor; the first particle being a magnetic particle;
fluidizing the first particle in the reactor;
applying a magnetic field, an electrical field or a combination of a magnetic field and an electrical field to the reactor;
elevating the temperature of the reactor during the applying of the magnetic field, the electrical field or the combination of the magnetic field and the electrical field to the reactor; and
fusing the first particles to form a monolithic solid.

2. The method of claim 1 , further comprising disposing a second particle in the reactor; wherein the second particle is not a magnetic particle and is not influenced by the magnetic field the electrical field or the combination of the magnetic field and the electrical field.

3. The method of claim 2 , wherein the elevating the temperature of the reactor promotes a fusing of the first particles and the second particles to form the monolithic solid.

4. The method of claim 2 , wherein the second particle comprises a metal, an inorganic oxide, an inorganic carbide, an inorganic oxycarbide, an inorganic nitride, an inorganic oxynitride, a polymer or a combination thereof.

5. The method of claim 2 , wherein the first particle is disposed on the second particle to form a composite particle.

6. The method of claim 5 , where the first particle is disposed on the second particle via a chemical vapor deposition process.

7. The method of claim 2 , wherein the second particle comprises silica.

8. The method of claim 2 , wherein the second particle is an inorganic oxide and is selected from the group consisting of silica, alumina, zirconia, titania, ceria, iron oxide, and a combination comprising at least one of the foregoing inorganic oxides.

9. The method of claim 1 , wherein the fluidizing is conducted using steam.

10. The method of claim 1 , wherein the first particle comprises iron, cobalt, nickel or a combination comprising at least one of iron, cobalt or nickel.

11. The method of claim 1 , wherein the first particles are in the form of aligned chains after the fusing.

12. The method of claim 1 , wherein the elevating the temperature comprises raising the temperature to about 300 to about 2,000° C.

13. The method of claim 1 , wherein the fluidizing is conducted using a flow rate of 0.01 to about 5 standard liters per minute.

14. The method of claim 1 , further comprising disposing the monolithic solid in a reactive atmosphere and growing nanorods, nanotubes, whiskers, or nanoparticles in a pore of the monolithic solid.

15. A method comprising:
disposing a first particle in a reactor; the first particle being a magnetic particle;
fluidizing the first particle in the reactor;
applying a magnetic field an electrical field or a combination of a magnetic field and an electrical field to the reactor;
disposing a plurality of reactants into the reactor;
elevating the temperature of the reactor to react the reactants in the reactor during the applying of the magnetic field the electrical field or the combination of the magnetic field and the electrical field to the reactor; and
fusing the first particles to form a monolithic solid.

16. The method of claim 15 , further comprising disposing a second particle in the reactor; wherein the second particle is not a magnetic particle and is not influence by the magnetic field, the electrical field or the combination of the electrical field and the magnetic field.

17. The method of claim 16 , wherein the elevating the temperature of the reactor promotes a fusing of the first particles and the second particles to form the monolithic solid.

18. The method of claim 16 , wherein the second particle comprises silica.

19. The method of claim 16 , wherein the second particle is an inorganic oxide and is selected from the group consisting of silica, alumina, zirconia, titania, ceria, iron oxide, and a combination comprising at least one of the foregoing inorganic oxides.

20. The method of claim 16 , wherein the second particle comprises carbon.

21. The method of claim 20 , where the carbon is converted to carbon dioxide.

22. The method of claim 15 , wherein the fluidizing is conducted using steam.

23. The method of claim 15 , wherein the first particle comprises iron, cobalt, nickel or a combination comprising at least one of iron, cobalt or nickel.

Assignees

• Klausner James F
• Mei Renwei
• Momen Ayyoub Mehdizadeh
• Allen Kyle
• Univ Florida

Inventors

• Klausner James F
• Mei Renwei
• Momen Ayyoub Mehdizadeh
• Allen Kyle

Classifications

• C01B32/50

  Carbon dioxide · CPC title

• B01J19/24

  Stationary reactors without moving elements inside (B01J19/08, B01J19/26 take precedence; with stationary particles B01J8/02) · CPC title

• C04B35/515

  based on non-oxide ceramics · CPC title

• B01J37/0009

  Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst · CPC title

• B01J37/0221

  of particles · CPC title