Phased-array probe and a phased-array search unit

Patent metadata

Field	Value
Publication number	US-9964526-B2
Application number	US-201615086200-A
Country	US
Kind code	B2
Filing date	Mar 31, 2016
Priority date	Mar 31, 2015
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

The phased-array probe to be received on a probe receiving area of a wedge generally has a probe housing, a plurality of acoustic transducer elements disposed in the probe housing and distributed along a length of a working surface of the probe housing, and a matching layer covering the plurality of acoustic transducer elements and extending to cover an extended region of the working surface of the probe housing such that the matching layer forms a closed contact with an upper end of an acoustic damping junction of the wedge when the working surface of the probe housing of the phased-array probe is received on the probe receiving area of the wedge, wherein the closed contact prevents acoustic energy from being reflected from the extended region of the working surface of the probe housing.

First claim

What is claimed is:

1. A phased-array probe to be received on a probe receiving area of a wedge, the phased-array probe comprising a probe housing, a plurality of acoustic transducer elements disposed in the probe housing and distributed along a length of a working surface of the probe housing, and a matching layer covering the plurality of acoustic transducer elements and extending to cover an extended region of the working surface of the probe housing such that the matching layer forms a closed contact with an upper end of an acoustic damping junction of the wedge when the working surface of the probe housing of the phased-array probe is received on the probe receiving area of the wedge, wherein the closed contact prevents acoustic energy from being reflected from the extended region of the working surface of the probe housing and wherein the extended region includes a spacing between a last one of the plurality of acoustic transducer elements and an interior wall of the probe housing adjacent to the last one of the plurality of acoustic transducer elements.

2. The phased-array probe of claim 1 , wherein the spacing of the extended region receives an acoustic discontinuity compensator element having acoustic properties similar to that of the acoustic transducer elements.

3. The phased-array probe of claim 2 , wherein the acoustic discontinuity compensator element is provided in the form of a given acoustic transducer element.

4. The phased-array probe of claim 3 , wherein the given acoustic transducer element is oversized compared to each of the plurality of acoustic transducer elements.

5. The phased-array probe of claim 1 , wherein the matching layer is made of a material having an impedance corresponding to that of a material of the wedge.

6. A phased-array search unit comprising:
a wedge having a base, a top inclined surface opposite to the base, the wedge tapering from a larger end to a smaller end of the wedge, the wedge further comprising an acoustic damping structure provided at an acoustic damping junction of the larger end; and
a phased-array probe having a probe housing, the housing further having a working surface to be received on the top inclined surface of the wedge; a plurality of acoustic transducer elements forming part of the working surface of the probe housing and distributed along a length of the working surface; and a matching layer covering the plurality of acoustic transducer elements along the length of the working surface of the probe housing;
wherein the matching layer and the acoustic damping structure are configured to extend toward each other to form a closed contact so that acoustic energy is substantially blocked from being transmitted beyond at least one of the matching layer and the damping junction.

7. The phased-array search unit of claim 6 , wherein the acoustic damping junction extends from the base toward the top inclined surface of the wedge, the acoustic damping junction preventing the acoustic energy transmitted from the plurality of acoustic transducer elements via a reflection at the base of the wedge to be reflected back toward the plurality of acoustic transducer elements.

8. The phased-array search unit of claim 6 , wherein the acoustic damping junction has an upper end being located inward from an interior wall of the probe housing and being covered by the matching layer when the working surface of the probe housing is received on the top inclined surface of the wedge.

9. The phased-array search unit of claim 6 , wherein the acoustic damping junction has a plurality of spaced apart teeth, the plurality of spaced apart teeth being sized and shaped to prevent the acoustic energy from being transmitted back toward the plurality of acoustic transducer elements.

10. The phased-array search unit of claim 6 , wherein the acoustic damping structure is made of a material for diffusing the acoustic energy.

11. The phased-array search unit of claim 6 , wherein the matching layer extends along the length of the working surface in a direction of the larger end of the wedge when the working surface of the probe housing is received on the top inclined surface of the wedge to cover an extended region of the working surface.

12. The phased-array search unit of claim 11 , wherein the extended region includes a spacing between a last one of the plurality of acoustic transducer elements and a wall of the probe housing adjacent to the last one of the plurality of acoustic transducer elements.

13. The phased-array search unit of claim 12 , wherein the spacing of the extended region of the base portion receives an acoustic discontinuity compensator element, the acoustic discontinuity compensator element having acoustic properties similar to the acoustic properties of the acoustic transducer elements.

14. The phased-array search unit of claim 6 , wherein the base includes a planar surface.

15. The phased-array search unit of claim 6 , wherein the top inclined surface includes a planar surface and has an inclination ranging from 15° to 55° relatively to the base.

16. The phased-array search unit of claim 6 , wherein the matching layer is made of a material having an impedance corresponding to that of a material of the wedge.

17. The phased-array search unit of claim 6 , wherein the acoustic damping junction has a curved damping profile grooved from the base of the wedge toward the top inclined surface of the wedge.

18. The phased-array search unit of claim 6 , wherein the working surface includes a planar surface.

19. The phased-array search unit of claim 6 , wherein the plurality of acoustic transducer elements are spaced from one another along the length of the working surface.

Assignees

• Zhang Jinchi
• Olympus Scient Solutions Americas Inc

Inventors

• Zhang Jinchi

Classifications

• G01N29/043

  in the interior, e.g. by shear waves · CPC title

• G01N2291/2634

  cylindrical from outside · CPC title

• G01N29/2487

  Directing probes, e.g. angle probes (directing arrangements G01N29/221) · CPC title

• G01N2291/044

  Internal reflections (echoes), e.g. on walls or defects · CPC title

• G01N29/32 Primary

  Arrangements for suppressing undesired influences, e.g. temperature or pressure variations {, compensating for signal noise} · CPC title