Gas sensor control apparatus

Patent metadata

Field	Value
Publication number	US-9964513-B2
Application number	US-201414454792-A
Country	US
Kind code	B2
Filing date	Aug 8, 2014
Priority date	Aug 9, 2013
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

A catalytic conversion characteristic of a catalyst, which indicates a relationship between an air-to-fuel ratio and a catalytic conversion efficiency of the catalyst, includes a second air-to-fuel ratio point, which is a point of starting an outflow of NOx from the catalyst and is located on a rich side of a first air-to-fuel ratio point that forms an equilibrium point for a rich component and oxygen. A constant current circuit, which induces a flow of an electric current from an exhaust side electrode to an atmosphere side electrode through a solid electrolyte layer in a sensor element, is connected to the sensor element. A microcomputer controls a current value of the electric current, which is induced by the constant current circuit, based on a difference between the first air-to-fuel ratio point and the second air-to-fuel ratio point at the catalyst.

First claim

What is claimed is:

1. A gas sensor control apparatus configured to be applied to an internal combustion engine that is provided with:
a catalyst that is installed in an exhaust device of the internal combustion engine, wherein the catalyst is configured to purify a lean component and a rich component of an exhaust gas of the internal combustion engine, while nitrogen oxide (NO x ) serves as the lean component and hydrocarbon (HC) serves as the rich component; and
a gas sensor that is installed at a location, which is in an intermediate portion of the catalyst or on a downstream side of the catalyst, wherein the gas sensor is configured to sense a gas component of the exhaust gas, which serves as a sensing subject, after purification of the exhaust gas with the catalyst, wherein:
the gas sensor includes an electromotive force cell, which has a solid electrolyte body and a pair of electrodes;
the gas sensor is configured to generate an electromotive force in response to an air-to-fuel ratio of the exhaust gas;
the catalyst is configured to produce in the exhaust gas a second air-to-fuel ratio point, which is a point of starting an outflow of the NOx from the catalyst and is located on a rich side of a first air-to-fuel ratio point that forms an equilibrium point for the rich component and oxygen while the rich side of the first air-to-fuel ratio point is a side of the first air-to-fuel ratio point, at which a concentration of HC serving as the rich component is increased in the exhaust gas in comparison to a lean side of the first air-to-fuel ratio point, and the lean side of the first air-to-fuel ratio point is a side of the first air-to-fuel ratio point at which a concentration of the NOx serving as the lean component is increased in the exhaust gas in comparison to the rich side of the first air-to-fuel ratio point;
the pair of electrodes of the electromotive force cell includes a reference side electrode and an exhaust side electrode;
the reference side electrode is configured to become a positive side at a time of outputting the electromotive force from the electromotive force cell, and the exhaust side electrode is configured to become a negative side at the time of outputting the electromotive force from the electromotive force cell, the gas sensor control apparatus comprising:
a current conduction regulating device that is configured to induce a flow of an electric current from the exhaust side electrode to the reference side electrode through the solid electrolyte body in the electromotive force cell; and
a control device that is programmed to control a current value of the electric current, which is induced by the current conduction regulating device, based on a difference between the first air-to-fuel ratio point and the second air-to-fuel ratio point at the catalyst to place an equilibrium point of a gas reaction around the exhaust side electrode of the electromotive force cell at the second air-to-fuel ratio point or an adjacent point that is adjacent to the second air-to-fuel ratio point, wherein the equilibrium point of the gas reaction around the exhaust side electrode of the electromotive force cell is an equilibrium point for the rich component and the oxygen around the exhaust side electrode of the electromotive force cell.

2. The gas sensor control apparatus according to claim 1 , wherein the control device is programmed to control the current value of the electric current induced by the current conduction regulating device to place the equilibrium point of the gas reaction around the exhaust side electrode of the electromotive force cell on a rich side of the second air-to-fuel ratio point.

3. The gas sensor control apparatus according to claim 1 , wherein the control device is programmed to shift the equilibrium point of the gas reaction around the exhaust side electrode of the electromotive force cell relative to the second air-to-fuel ratio point within a predetermined range of a percentage of excess air, which is 0 to 0.5%, on a rich side of the second air-to-fuel ratio point.

4. The gas sensor control apparatus according to claim 1 , wherein the control device is programmed to create the flow of the electric current, which is induced by the current conduction regulating device and has the current value in a range of 0.1 mA to 1.0 mA, through the electromotive force cell.

5. The gas sensor control apparatus according to claim 1 , wherein the control device is programmed to control the current value of the electric current, which is induced by the current conduction regulating device, based on an operational state of the internal combustion engine.

6. A gas sensor control apparatus configured to be applied to an internal combustion engine that is provided with:
a catalyst that is installed in an exhaust device of the internal combustion engine, wherein the catalyst is configured to purify a lean component and a rich component of an exhaust gas of the internal combustion engine, while nitrogen oxide (NO x ) serves as the lean component and hydrocarbon (HC) serves as the rich component; and
a gas sensor that is installed at a location, which is in an intermediate portion of the catalyst or on a downstream side of the catalyst, wherein the gas sensor is configured to sense a gas component of the exhaust gas, which serves as a sensing subject, after purification of the exhaust gas with the catalyst, wherein:
the gas sensor includes an electromotive force cell, which has a solid electrolyte body and a pair of electrodes;
the gas sensor is configured to generate an electromotive force in response to an air-to-fuel ratio of the exhaust gas;
the catalyst is configured to produce in the exhaust gas a second air-to-fuel ratio point, which is a point of starting an outflow of the NOx from the catalyst and is located on a rich side of a first air-to-fuel ratio point that forms an equilibrium point for the rich component and oxygen while the rich side of the first air-to-fuel ratio point is a side of the first air-to-fuel ratio point at which a concentration of HC serving as the rich component is increased in the exhaust gas in comparison to a lean side of the first air-to-fuel ratio point, and the lean side of the first air-to-fuel ratio point is a side of the first air-to-fuel ratio point, at which a concentration of the NOx serving as the lean component is increased in the exhaust gas in comparison to the rich side of the first air-to-fuel ratio point;
the pair of electrodes of the electromotive force cell includes a reference side electrode and an exhaust side electrode;
the reference side electrode is configured to become a positive side at a time of outputting the electromotive force from the electromotive force cell, and the exhaust side electrode is configured to become a negative side at the time of outputting the electromotive force from the electromotive force cell, the gas sensor control apparatus comprising:
a current conduction regulating device that is configured to induce a flow of an electric current from the exhaust side electrode to the reference side electrode through the solid electrolyte body in the electromotive force cell; and
a control means for controlling a current value of the electric current, which is induced by the current conduction regulating device, based on a difference between the first air-to-fuel ratio point and the second air-to-fuel ratio point at the catalyst to place an equilibrium point of a gas reaction around the exhaust side electrode of the electromotive force cell at the second air-to-fuel ratio point or an adjacent point that is adjacent to the second air-to-fuel ratio point, wherein the equilibrium point of the gas reaction around the exhaust side electrode of the electromotive force cell is an equilibrium point for the rich component and

Assignees

• Denso Corp

Inventors

• Matsuoka Mikiyasu
• Nakata Shingo
• Mishima Takao

Classifications

• F02D41/14

  Introducing closed-loop corrections · CPC title

• F01N3/101

  Three-way catalysts · CPC title

• F02D41/1456

  with sensor output signal being linear or quasi-linear with the concentration of oxygen · CPC title

• G01N27/12

  of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid {, for detecting components in the fluid} · CPC title

• F01N9/00 Primary

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title