Illumination device for a motor vehicle and conversion layer for use in said type of illumination device

Patent metadata

Field	Value
Publication number	US-9964271-B2
Application number	US-201414527929-A
Country	US
Kind code	B2
Filing date	Oct 30, 2014
Priority date	May 22, 2012
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

An illumination device for a motor vehicle includes a light source constructed of a number of semiconductor diodes which generate light in a first predetermined wavelength range, and a conversion layer on which a light beam generated from the light of the light source falls and by which the light beam is changed into a converted light beam. The light of the light beam is converted into a second predetermined wave length range by a converting material. The illumination device is designed such that a predetermined light distribution from the converted light beam is generated at a distance from the illumination device. The illumination device is characterized in that a structure having one or more walls with a predetermined depth in the direction of the thickness of the conversion layer is provided in at least one partial region of the surface of the conversion layer.

First claim

What is claimed is:

1. An illumination device for a motor vehicle, comprising:
a light source constructed of a number of semiconductor diodes generating light in a first predetermined wavelength range;
a conversion layer arranged in a path of a light beam generated from the light of the light source, the conversion layer changing the light beam into a converted light beam in which the light of the light beam is converted into a second predetermined wavelength range via a conversion material of the conversion layer; and
a grid structure having one or more grid walls, the grid structure being provided in at least one partial region of a surface of the conversion layer, the grid structure forming a plurality of surface segments adjoining one another, each surface segment containing the conversion material and being delimited by the grid walls, the grid walls having a predetermined depth in a direction of the thickness of the conversion layer and a predetermined thickness that is less than the surface area dimensions of each segment,
wherein the illumination device is configured to generate the predetermined light distribution at a distance from the illumination device from the converted light beam, and
wherein a straight boundary line forming at least a portion of a light-dark boundary in the predetermined light distribution is formed by the grid walls.

2. The illumination device according to claim 1 , wherein the grid walls of at least a part of the grid structure are formed to be diffusely reflecting and/or mirroring.

3. The illumination device according to claim 1 , wherein the grid walls of at least a part of the grid structure are light-absorbing.

4. The illumination device according to claim 1 , wherein the grid walls of at least a part of the grid structure are formed of a metallic material or have a metallic coating.

5. The illumination device according to claim 1 , wherein at least some of the plurality of surface segments, viewed in a plan view of the conversion layer, have a polygonal shape.

6. The illumination device according to claim 1 , wherein a maximum extent of a respective surface segment, viewed in a plan view of the conversion layer, is between 5 μm and 500 μm.

7. The illumination device according to claim 1 , wherein the number of semiconductor diodes comprises one or more laser diodes.

8. The illumination device according to claim 1 , wherein the number of semiconductor diodes generate monochromatic light, the light beam of which falls on the conversion layer.

9. The illumination device according to claim 1 , wherein the conversion layer is a phosphorous conversion layer.

10. The illumination device according to claim 1 , wherein the conversion material and/or the thickness of the conversion layer differs at least in part of the surface segments from other surface segments.

11. The illumination device according to claim 5 , wherein the polygonal shape comprises a shape of a rectangle, square, triangle, rhombus, and/or hexagon.

12. The illumination device according to claim 6 , wherein a wall thickness of the grid walls of the grid structure is 20% less than the maximum extent of the respective surface segment.

13. The illumination device according to claim 8 , wherein the conversion material converts the monochromatic light of the light beam into the converted light beam composed of white light.

14. The illumination device according to claim 9 , wherein the phosphorous conversion layer comprises one of nitride phosphorous, oxide nitride phosphorous, or cerium-doped YAG phosphorous.

15. The illumination device according to claim 12 , wherein a depth of the grid walls is between 50 μm and 500 μm.

16. A component for use in an illumination device for a motor vehicle, the illumination device having a light source constructed of a number of semiconductor diodes that generate light in a first predetermined wavelength range, the component comprising:
a conversion layer that converts light in a first predetermined wavelength range of a light beam that falls on the conversion layer into a converted light beam wherein the light of the light beam is converted to a second predetermined wavelength range; and
a grid structure having one or more grid walls, the grid structure being provided in at least a partial region of a surface of the conversion layer, the grid structure forming a plurality of surface segments joining one another, each surface segment containing the conversion material for converting the light and being delimited by the grid walls, the grid walls having a predetermined depth in a direction of the thickness of the conversion layer and a predetermined thickness that is less than the surface area dimensions of each segment,
wherein a straight boundary line forming at least a portion of a light-dark boundary in the predetermined light distribution is formed by the grid walls.

17. A motor vehicle, comprising:
one or more illumination devices, each illumination device comprising:
a light source constructed of a number of semiconductor diodes generating light in a first predetermined wavelength range;
a conversion layer arranged in a path of a light beam generated from the light of the light source, the conversion layer changing the light beam into a converted light beam in which light of the light beam is converted into a second predetermined wavelength range via a conversion material of the conversion layer; and
a grid structure having one or more grid walls, the grid structure being provided in at least one partial region of a surface of the conversion layer, the grid structure forming a plurality of surface segments joining one another, each surface segment containing the conversion material and being delimited by the grid walls, the grid walls having a predetermined depth in a direction of the thickness of the conversion layer and a predetermined thickness that is less than the surface area dimensions of each segment,

wherein the illumination device is configured to generate the predetermined light distribution at a distance from the illumination device from the converted light beam, and
wherein a straight boundary line forming at least a portion of a light-dark boundary in the predetermined light distribution is formed by the grid walls.

Assignees

• Bayerische Motoren Werke Ag

Inventors

• Erdl Helmut
• Hanafi Abdelmalek

Classifications

• F21Y2115/30

  Semiconductor lasers · CPC title

• G02B26/105

  with one or more pivoting mirrors or galvano-mirrors (G02B26/101 takes precedence) · CPC title

• F21S41/675

  by moving reflectors · CPC title

• F21V9/30

  Elements containing photoluminescent material distinct from or spaced from the light source (shades F21V1/17; globes, bowls or cover glasses F21V3/08, F21V3/12; refractors F21V5/10; reflectors F21V7/26, F21V7/30; elements with provision for controlling the spectral properties or intensity F21V9/40) · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title