Method and system for servicing wind turbine rotor

Patent metadata

Field	Value
Publication number	US-9964095-B2
Application number	US-201414257538-A
Country	US
Kind code	B2
Filing date	Apr 21, 2014
Priority date	Apr 21, 2014
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

A method for enabling servicing of a wind turbine rotor includes coupling a support cable to the blade root, the support cable extends from the blade root to a hub of the wind turbine. A lowering step lowers a rotor blade relative to the hub using the support cable so the rotor blade is spaced apart from the hub by an initial vertical distance. An installing step installs a rotor blade sling on the rotor, the rotor blade sling supports the rotor blade. Other steps are used for coupling the rotor blade to the rotor blade sling, lowering the rotor blade such that the rotor blade is spaced apart from the hub by a distance greater than the initial vertical distance, de-coupling the support cable from the blade root, and interposing a rotor servicing fixture between the rotor blade and hub. The rotor servicing fixture is configured to transport a rotor part.

First claim

What is claimed is:

1. A method for enabling servicing of a rotor of a wind turbine, the method comprising:
positioning a rotor blade of the rotor in a substantially six o′clock position;
coupling at least one support strap to a blade root of the rotor blade, wherein the at least one support strap extends from the blade root and into a hub of the wind turbine;
lowering the rotor blade relative to the hub using the at least one support strap such that the rotor blade is spaced apart from the hub by an initial vertical distance;
installing a rotor blade sling on the rotor by sliding a loop of the rotor blade sling over at least one rabbit-eared rotor blade in at least one of a ten o′clock position or a two o′clock position, the rotor blade sling further having one or more support cables that extend downward from the hub;
coupling the rotor blade to the one or more support cables of the rotor blade sling;
lowering the rotor blade such that the rotor blade is spaced apart from the hub by a distance greater than the initial vertical distance;
de-coupling the at least one support strap from the blade root; and
interposing a rotor servicing fixture between the rotor blade and the hub, the rotor servicing fixture being configured to transport a rotor part.

2. The method of claim 1 , wherein the rotor servicing fixture is generally C-shaped so that it can fit around the hub.

3. The method of claim 2 , wherein the rotor servicing fixture includes an attachment point located above a rotor part mounting area.

4. The method of claim 3 , wherein the rotor servicing fixture includes a counterweight located near an end of an upper arm of the rotor servicing fixture.

5. The method of claim 4 , wherein the rotor part mounting area is generally Y-shaped.

6. The method of claim 5 , wherein at least a portion of a hub facing portion of the rotor servicing fixture includes one or more padded members, the padded members configured to protect the hub.

7. The method of claim 6 , wherein the rotor servicing fixture includes one or more legs configured to maintain the rotor servicing fixture in an upright position when the rotor servicing fixture is resting on a ground surface.

8. The method of claim 1 , further comprising:
installing a blade sock around an outer perimeter of the rotor blade at an intermediate location defined between the blade root and a blade tip of the rotor blade, wherein a plurality of tag lines are attached to the blade sock and are configured to extend to one or more support members.

9. The method of claim 1 , wherein a support nut is mounted at least partially though the blade root, wherein coupling the at least one support strap to the blade root comprises coupling the at least one support strap to a coupling device extending from the support nut.

10. The method of claim 9 , further comprising:
installing a cable translation device within the hub; and
operatively associating the at least one support strap with the cable translation device such that the at least one support strap extends from the support nut through a portion of the cable translation device.

11. The method of claim 10 , further comprising:
removing a barrel nut from the blade root of the rotor blade; and
replacing the barrel nut with the support nut.

12. A method for enabling servicing of a rotor of a wind turbine, the method comprising:
positioning a rotor blade of the rotor in a substantially six o′clock position;
lowering the rotor blade relative to a hub of the wind turbine using a support strap such that the rotor blade is spaced apart from the hub by an initial vertical distance;
installing a rotor blade sling on the rotor by sliding a loop of the rotor blade sling over at least one rabbit-eared rotor blade in at least one of a ten o′clock position or a two o′clock position, the rotor blade sling further having one or more support cables that extend downward from the hub;
coupling the rotor blade to the one or more support cables of the rotor blade sling; and
interposing a rotor servicing fixture between the rotor blade and the hub, the rotor servicing fixture being configured to transport a rotor part.

13. The method of claim 12 , wherein the rotor servicing fixture is generally C-shaped so that it can fit around the hub, and wherein the rotor servicing fixture includes an attachment point located above a rotor part mounting area.

14. The method of claim 12 , wherein the rotor servicing fixture includes a counterweight located at an end of an upper arm of the rotor servicing fixture.

15. The method of claim 12 , wherein the rotor part mounting area is generally Y-shaped.

16. The method of claim 12 , wherein at least a portion of a hub facing portion of the rotor servicing fixture includes one or more padded members, the padded members configured to protect the hub.

17. The method of claim 12 , wherein the rotor servicing fixture includes one or more legs configured to maintain the rotor servicing fixture in an upright position when the rotor servicing fixture is resting on a ground surface.

18. The method of claim 12 , wherein a support nut is mounted at least partially through a blade root of the rotor blade, the method further comprising coupling the support strap to the blade root by coupling the support strap to a coupling device extending from the support nut.

19. The method of claim 12 , further comprising:
installing a cable translation device within the hub; and
operatively associating the support strap with the cable translation device such that the support strap extends from the support nut through a portion of the cable translation device.

Assignees

• Gen Electric

Inventors

• Pfeiffer Gaylon Mitchell
• Neumann Ulrich Werner
• Holloway Brent Hamilton
• Johnson Michael Royce
• Costain Kevin Thomas
• Hach Forrest Christopher
• Hansen Jr Howard Lee

Classifications

• Y02E10/728

  Onshore wind turbines · CPC title

• F05B2240/916

  with provision for hoisting onto the structure · CPC title

• Y02P70/523

  Cross-Sectional Technologies · mapped topic

• F05B2230/61

  using auxiliary equipment for lifting or holding · CPC title

• F03D1/0658 Primary

  Arrangements for fixing wind-engaging parts to a hub · CPC title