Foamers for unloading high-condensate gas wells

Patent metadata

Field	Value
Publication number	US-9963629-B2
Application number	US-201414774146-A
Country	US
Kind code	B2
Filing date	Mar 5, 2014
Priority date	Mar 14, 2013
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

Foamable compositions useful for deliquifying gas wells, particularly gas wells having at least 40 vol. % of a hydrocarbon condensate, are disclosed. The compositions comprise, in addition to the condensate, an aqueous brine and 250 to 10,000 ppm of a monounsaturated betaine or sulfobetaine. A method for deliquifying the production line of a natural gas well is also disclosed. The method comprises introducing into a gas well a monounsaturated betaine or sulfobetaine to form a foamed composition, and removing at least a portion of the foamed composition from the production line. Certain betaines and sulfobetaines are remarkably effective in producing foams useful for gas well deliquification, particularly gas wells characterized by high or very high condensate levels. The inventive compositions and method provide a cost-effective way to enable thousands of gas wells to be utilized more productively.

First claim

We claim:

1. A foamable composition comprising an aqueous brine, a natural gas well hydrocarbon condensate, and a monounsaturated betaine or sulfobetaine;
wherein:
(a) the aqueous brine has 2 to 35 wt. % of total dissolved solids;
(b) the foamable composition comprises at least 40 vol. % of the natural gas well hydrocarbon condensate; and
(c) the foamable composition comprises 250 to 10,000 ppm of the betaine or sulfobetaine; and wherein the betaine or sulfobetaine has the formula:
R 2 (R 3 )N + (R 1 )R 4   (1)

wherein:

R 1 is —C 10 H 18 —R 5 ; each of R 2 and R 3 is independently substituted or unsubstituted alkyl, aryl, alkenyl, oxyalkylene, or polyoxyalkylene; R 4 is C 2 -C 4 alkylene carboxylate, C 2 -C 4 alkylene sulfonate, or C 2 -C 4 hydroxyalkylene sulfonate; and R 5 is hydrogen or C 1 -C 7 alkyl; or
R 4 (R 3 )(R 2 )N + (CH 2 ) n NH(CO)R 1   (2)

wherein:

R 1 is —C 9 H 16 —R 5 ; each of R 2 and R 3 is independently substituted or unsubstituted alkyl, aryl, alkenyl, oxyalkylene, or polyoxyalkylene; R 4 is C 2 -C 4 alkylene carboxylate, C 2 -C 4 alkylene sulfonate, or C 2 -C 4 hydroxyalkylene sulfonate; R 5 is hydrogen or C 1 -C 7 alkyl; and n=2 to 8.

2. The composition of claim 1 wherein the aqueous brine has 5 to 30 wt. % of total dissolved solids.

3. The composition of claim 1 comprising 50 to 95 vol. % of the hydrocarbon condensate.

4. The composition of claim 1 comprising 500 to 5,000 ppm of the betaine or sulfobetaine.

5. The composition of claim 1 wherein the betaine or sulfobetaine has the formula:
R 2 (R 3 )N + (R 1 )R 4
wherein:

R 1 is —(CH 2 ) 8 —CH═CHR 5 ; each of R 2 and R 3 is independently substituted or unsubstituted alkyl, aryl, alkenyl, oxyalkylene, or polyoxyalkylene; R 4 is C 2 -C 4 alkylene carboxylate, C 2 -C 4 alkylene sulfonate, or C 2 -C 4 hydroxyalkylene sulfonate; and R 5 is hydrogen or C 1 -C 7 alkyl.

6. The composition of claim 5 wherein the betaine or sulfobetaine has a formula selected from the group consisting of:

7. The composition of claim 1 wherein the betaine or sulfobetaine has the formula:
R 4 (R 3 )(R 2 )N + (CH 2 ) n NH(CO)R 1
wherein:

R 1 is —(CH 2 ) 7 —CH═CH—R 5 ; each of R 2 and R 3 is independently substituted or unsubstituted alkyl, aryl, alkenyl, oxyalkylene, or polyoxyalkylene; R 4 is C 2 -C 4 alkylene carboxylate, C 2 -C 4 alkylene sulfonate, or C 2 -C 4 hydroxyalkylene sulfonate; R 5 is hydrogen or C 1 -C 7 alkyl; and n=2 to 8.

8. The composition of claim 7 wherein the betaine or sulfobetaine has a formula selected from the group consisting of:

9. A method which comprises deliquifying the production line of a natural gas well by:
(a) introducing into the natural gas well a surfactant comprising a monounsaturated betaine or sulfobetaine to form a foamed composition, wherein the foamed composition further comprises an aqueous brine and a natural gas well hydrocarbon condensate, and wherein:
(i) the aqueous brine has 2 to 35 wt. % of total dissolved solids;
(ii) the foamed composition comprises at least 40 vol. % of the natural gas well hydrocarbon condensate; and
(iii) the foamed composition comprises 250 to 10,000 ppm of the betaine or sulfobetaine; and

(b) removing at least a portion of the foamed composition from the production line; wherein the betaine or sulfobetaine has the formula:
R 2 (R 3 )N + (R 1 )R 4   (1)

wherein:

R 1 is —C 10 H 18 —R 5 ; each of R 2 and R 3 is independently substituted or unsubstituted alkyl, aryl, alkenyl, oxyalkylene, or polyoxyalkylene; R 4 is C 2 -C 4 alkylene carboxylate, C 2 -C 4 alkylene sulfonate, or C 2 -C 4 hydroxyalkylene sulfonate; and R 5 is hydrogen or C 1 -C 7 alkyl; or
R 4 (R 3 )(R 2 )N + (CH 2 ) n NH(CO)R 1   (2)

wherein:

R 1 is —C 9 H 16 —R 5 ; each of R 2 and R 3 is independently substituted or unsubstituted alkyl, aryl, alkenyl, oxyalkylene, or polyoxyalkylene; R 4 is C 2 -C 4 alkylene carboxylate, C 2 -C 4 alkylene sulfonate, or C 2 -C 4 hydroxyalkylene sulfonate; R 5 is hydrogen or C 1 -C 7 alkyl; and n=2 to 8.

10. The method of claim 9 wherein the aqueous brine has 5 to 30 wt. % of total dissolved solids.

11. The method of claim 9 wherein the foamed composition comprises 50 to 95 vol. % of the hydrocarbon condensate.

12. The method of claim 9 wherein the foamed composition comprises from 500 to 5,000 ppm of the betaine or sulfobetaine.

13. The method of claim 9 wherein the betaine or sulfobetaine has a formula selected from the group consisting of:

14. The method of claim 9 wherein the betaine or sulfobetaine has a formula selected from the group consisting of:

Assignees

• Stepan Co

Inventors

• Pendleton Nicholas S
• Smith Christopher D

Classifications

• C11C3/10

  Ester interchange · CPC title

• C11C3/00

  Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom (sulfonated fats or oils C07C309/62; factice C08H; drying oils C09F) · CPC title

• C09K8/536

  characterised by their form or by the form of their components, e.g. encapsulated material · CPC title

• C09K8/584 Primary

  characterised by the use of specific surfactants · CPC title