Alloy microparticles and method for producing same, alloy microparticle cluster, catalyst, and method for producing same

Patent metadata

Field	Value
Publication number	US-9962683-B2
Application number	US-201515510095-A
Country	US
Kind code	B2
Filing date	Sep 9, 2015
Priority date	Sep 9, 2014
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

The present invention provides an alloy fine particle including palladium and ruthenium, the alloy fine particle including at least one first phase in which the palladium is more abundant than the ruthenium and at least one second phase in which the ruthenium is more abundant than the palladium, the at least one first phase and the at least one second phase being separated by a phase boundary, the palladium and the ruthenium being distributed in the phase boundary in such a manner that the molar ratio of the palladium and the ruthenium continually changes, a plurality of crystalline structures being present together in the phase boundary.

First claim

The invention claimed is:

1. An alloy fine particle comprising palladium and ruthenium, the alloy fine particle comprising at least one first phase in which the palladium is more abundant than the ruthenium and at least one second phase in which the ruthenium is more abundant than the palladium,
the at least one first phase and the at least one second phase being separated by a phase boundary,
the palladium and the ruthenium being distributed in the phase boundary in such a manner that the molar ratio of the palladium and the ruthenium continually changes, and
a plurality of crystalline structures being present together in the phase boundary.

2. The alloy fine particle according to claim 1 ,
wherein the at least one first phase and/or the at least one second phase comprise a plurality of crystal grains of a face-centered cubic structure (fcc) or a hexagonal close-packed structure (hcp), and
wherein the molar ratio of the palladium to the ruthenium varies between the face-centered cubic structures (fcc) or the hexagonal close-packed structures (hcp).

3. An alloy fine particle cluster comprising a plurality of alloy fine particles, the plurality of alloy fine particles each being the alloy fine particle according to claim 2 , wherein the difference (variations) in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 5 mol % in all of the alloy fine particles.

4. The alloy fine particle cluster according to claim 3 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 3 mol % in all of the alloy fine particles.

5. The alloy fine particle cluster according to claim 3 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 1 mol % in all of the alloy fine particles.

6. The alloy fine particle according to claim 1 , wherein the molar ratio of the palladium to the ruthenium present in the at least one first phase is 99:1 to 50.1:49.9, and the molar ratio of the palladium to the ruthenium present in the at least one second phase is 1:99 to 49.9:50.1.

7. An alloy fine particle cluster comprising a plurality of alloy fine particles, the plurality of alloy fine particles each being the alloy fine particle according to claim 6 , wherein the difference (variations) in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 5 mol % in all of the alloy fine particles.

8. The alloy fine particle cluster according to claim 7 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 3 mol % in all of the alloy fine particles.

9. The alloy fine particle cluster according to claim 7 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 1 mol % in all of the alloy fine particles.

10. The alloy fine particle according to claim 6 , wherein the molar ratio of the palladium to the ruthenium present in the at least one first phase is 95:5 to 55:45, and the molar ratio of the palladium to the ruthenium present in the at least one second phase is 5:95 to 45:55.

11. An alloy fine particle cluster comprising a plurality of alloy fine particles, the plurality of alloy fine particles each being the alloy fine particle according to claim 10 , wherein the difference (variations) in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 5 mol % in all of the alloy fine particles.

12. The alloy fine particle cluster according to claim 11 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 3 mol % in all of the alloy fine particles.

13. The alloy fine particle cluster according to claim 11 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 1 mol % in all of the alloy fine particles.

14. The alloy fine particle according to claim 1 , wherein the molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is 10:90 to 90:10.

15. An alloy fine particle cluster comprising a plurality of alloy fine particles, the plurality of alloy fine particles each being the alloy fine particle according to claim 1 , wherein the difference (variations) in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 5 mol % in all of the alloy fine particles.

16. The alloy fine particle cluster according to claim 15 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 3 mol % in all of the alloy fine particles.

17. The alloy fine particle cluster according to claim 15 , wherein the difference in molar ratio of the palladium to the ruthenium present in the entire alloy fine particle is up to 1 mol % in all of the alloy fine particles.

18. A catalyst for purifying exhaust gas comprising the alloy fine particle according to claim 1 and a carrier, wherein the alloy fine particle is supported on the carrier.

19. A method for producing the alloy fine particle according to claim 1 , the method comprising
heating an aqueous solution containing a palladium salt and a ruthenium salt in the presence of a reducing agent to obtain a solid-solution alloy fine particle containing palladium and ruthenium, and
heating the particle to a temperature of 650° C. or more.

20. A method for producing a catalyst for purifying exhaust gas, the catalyst comprising the alloy fine particle containing palladium and ruthenium according to claim 1 supported on a carrier, the method comprising
heating an aqueous solution containing a palladium salt and a ruthenium salt in the presence of a reducing agent and a carrier to support a solid-solution alloy fine particle containing palladium and ruthenium on the carrier, and
heating the particle to a temperature of 650° C. or more.

Assignees

• Univ Kyoto
• Univ Oita
• Univ Kyushu Nat Univ Corp

Inventors

• Kitagawa Hiroshi
• Kusada Kohei
• Kobayashi Hirokazu
• Nagaoka Katsutoshi
• Sato Katsutoshi
• Matsumura Syo
• Yamamoto Tomokazu

Classifications

• B22F1/08

  Metallic powder characterised by particles having an amorphous microstructure · CPC title

• H01M2250/10

  Fuel cells in stationary systems, e.g. emergency power source in plant · CPC title

• H01M4/925

  supported on carriers, e.g. powder carriers · CPC title

• H01M4/921

  Alloys or mixtures with metallic elements · CPC title

• B22F1/054

  Nanosized particles · CPC title