Electric power convertor

Patent metadata

Field	Value
Publication number	US-9961807-B2
Application number	US-201514976455-A
Country	US
Kind code	B2
Filing date	Dec 21, 2015
Priority date	Dec 23, 2014
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

An electric power converter includes a semiconductor module with a built-in switching element, a cooler that cools the semiconductor module, and a metallic case provided with an internal space that accommodates the semiconductor module and the cooler. The case is formed by combining a first case member and a second case member. The case includes an outer fixing portion for connecting and fixing the first case member and the second case member on an outside of the internal space, an inner fixing portion for connecting and fixing the first case member and the second case member on an inside of the internal space. The case includes a partition wall that is formed continuously from the inner fixing portion and partitions the internal space. A heat-generating component disposed along a wall surface of the partition wall is accommodated in the internal space.

First claim

What is claimed is:

1. An electric power converter comprising:
a semiconductor module with a built-in switching element;
a cooler that cools the semiconductor module; and
a metallic case provided with an internal space that accommodates the semiconductor module and the cooler, wherein
the case is formed by combining a first case member and a second case member,
the case includes an outer fixing portion for connecting and fixing the first case member and the second case member on an outside of the internal space, an inner fixing portion for connecting and fixing the first case member and the second case member on an inside of the internal space, and a partition wall that is formed continuously from the inner fixing portion and partitions the internal space,
a heat-generating component disposed along a wall surface of the partition wall is accommodated in the internal space,
the cooler includes a plurality of cooling pipes,
the plurality of cooling pipes is stacked together with a plurality of semiconductor modules to form a stacked structure,
a pressing member that presses the stacked structure in a stacking direction is disposed at one end in the stacking direction of the stacked structure,
the pressing member is supported by the stacked structure and a supporting member from an opposite side in the stacking direction, and
at least a portion of the supporting member is constituted by at least a part of the inner fixing portion.

2. An electric power converter comprising:
a semiconductor module with a built-in switching element;
a cooler that cools the semiconductor module; and
a metallic case provided with an internal space that accommodates the semiconductor module and the cooler, wherein
the case is formed by combining a first case member and a second case member,
the case includes an outer fixing portion for connecting and fixing the first case member and the second case member on an outside of the internal space, an inner fixing portion for connecting and fixing the first case member and the second case member on an inside of the internal space, and a partition wall that is formed continuously from the inner fixing portion and partitions the internal space,
a heat-generating component disposed along a wall surface of the partition wall is accommodated in the internal space,
an electronic component is disposed along a wall surface of the partition wall opposite to a side on which the heat-generating component is disposed is accommodated in the internal space,
the cooler includes a plurality of cooling pipes,
the plurality of cooling pipes is stacked together with a plurality of semiconductor modules to form a stacked structure,
a pressing member that presses the stacked structure in a stacking direction is disposed at one end in the stacking direction of the stacked structure,
the pressing member is supported by the stacked structure and a supporting member from an opposite side in the stacking direction, and
at least a portion of the supporting member is constituted by at least a part of the inner fixing portion.

3. An electric power converter comprising:
a semiconductor module with a built-in switching element;
a cooler that cools the semiconductor module; and
a metallic case provided with an internal space that accommodates the semiconductor module and the cooler, wherein
the case is formed by combining a first case member and a second case member,
the case includes an outer fixing portion for connecting and fixing the first case member and the second case member on an outside of the internal space, an inner fixing portion for connecting and fixing the first case member and the second case member on an inside of the internal space, and a partition wall that is formed continuously from the inner fixing portion and partitions the internal space,
a heat-generating component disposed along a wall surface of the partition wall is accommodated in the internal space,
an electronic component is disposed along a wall surface of the partition wall opposite to a side on which the heat-generating component is disposed is accommodated in the internal space,
the heat-generating component is a reactor, and the electronic component is a discharge resistor,
the cooler includes a plurality of cooling pipes,
the plurality of cooling pipes is stacked together with a plurality of semiconductor modules to form a stacked structure,
a pressing member that presses the stacked structure in a stacking direction is disposed at one end in the stacking direction of the stacked structure,
the pressing member is supported by the stacked structure and a supporting member from an opposite side in the stacking direction, and
at least a portion of the supporting member is constituted by at least a part of the inner fixing portion.

4. An electric power converter comprising:
a semiconductor module with a built-in switching element;
a cooler that cools the semiconductor module; and
a metallic case provided with an internal space that accommodates the semiconductor module and the cooler, wherein
the case is formed by combining a first case member and a second case member,
the case includes an outer fixing portion for connecting and fixing the first case member and the second case member on an outside of the internal space, an inner fixing portion for connecting and fixing the first case member and the second case member on an inside of the internal space, and a partition wall that is formed continuously from the inner fixing portion and partitions the internal space,
a heat-generating component disposed along a wall surface of the partition wall is accommodated in the internal space,
the inner fixing portion is in contact with the cooler via a heat transfer member,
the cooler includes a plurality of cooling pipes,
the plurality of cooling pipes is stacked together with a plurality of semiconductor modules to form a stacked structure,
a pressing member that presses the stacked structure in a stacking direction is disposed at one end in the stacking direction of the stacked structure,
the pressing member is supported by the stacked structure and a supporting member from an opposite side in the stacking direction, and
at least a portion of the supporting member is constituted by at least a part of the inner fixing portion.

5. An electric power converter comprising:
a semiconductor module with a built-in switching element;
a cooler that cools the semiconductor module; and
a metallic case provided with an internal space that accommodates the semiconductor module and the cooler, wherein
the case is formed by combining a first case member and a second case member,
the case includes an outer fixing portion for connecting and fixing the first case member and the second case member on an outside of the internal space, an inner fixing portion for connecting and fixing the first case member and the second case member on an inside of the internal space, and a partition wall that is formed continuously from the inner fixing portion and partitions the internal space,
a heat-generating component disposed along a wall surface of the partition wall is accommodated in the internal space,
an electronic component is disposed along a wall surface of the partition wall opposite to a side on which the heat-generating component is disposed is accommodated in the internal space,
the inner fixing portion is in contact with the cooler via a heat transfer member,
the cooler includes a plurality of cooling pipes,
the plurality of cooling pipes is stacked together with a plurality of semiconductor modules to form a stacked structure,
a pressing member that presses the stacked structure in a stacking direction is disposed at one end in the stacking direction of the stacked structure,
the pressing memb

Assignees

• Denso Corp

Inventors

• Kawaguchi Yoshiki
• Yokota Akio
• Kosaka Kazuhiro

Classifications

• H10W40/47

  by flowing liquids, e.g. forced water cooling · CPC title

• H05K7/20336

  Heat pipes, e.g. wicks or capillary pumps · CPC title

• H05K7/20254

  Cold plates transferring heat from heat source to coolant · CPC title

• H05K7/20927 Primary

  Liquid coolant without phase change · CPC title

• H01L23/473

  Electricity · mapped topic