Converter topologies and control

Patent metadata

Field	Value
Publication number	US-9960712-B2
Application number	US-201615080110-A
Country	US
Kind code	B2
Filing date	Mar 24, 2016
Priority date	Mar 25, 2015
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

An inverter includes a transformer that includes a first winding, a second winding, and a third winding, a DC-AC inverter electrically coupled to the first winding of the transformer, a cycloconverter electrically coupled to the second winding of the transformer, an active filter electrically coupled to the third winding of the transformer. The DC-AC inverter is adapted to convert the input DC waveform to an AC waveform delivered to the transformer at the first winding. The cycloconverter is adapted to convert an AC waveform received at the second winding of the transformer to the output AC waveform having a grid frequency of the AC grid. The active filter is adapted to sink and source power with one or more energy storage devices based on a mismatch in power between the DC source and the AC grid.

First claim

The invention claimed is:

1. An inverter for converting an input direct current (DC) waveform from a DC source to an output alternating current (AC) waveform for delivery to an AC grid, the inverter comprising:
a transformer that includes a first winding, a second winding, and a third winding;
a DC-AC inverter electrically coupled to the first winding of the transformer, wherein the DC-AC inverter is adapted to convert the input DC waveform to an AC waveform delivered to the transformer at the first winding;
a cycloconverter electrically coupled to the second winding of the transformer, wherein the cycloconverter is adapted to convert an AC waveform received at the second winding of the transformer to the output AC waveform having a grid frequency of the AC grid, and wherein the second winding has at least one terminal, the cycloconverter having an inductor connected directly to the at least one terminal; and
an active filter electrically coupled to the third winding of the transformer, wherein the active filter is adapted to sink and source power with one or more energy storage devices based on a mismatch in power between the DC source and the AC grid.

2. The inverter of claim 1 , wherein the DC-AC inverter comprises a full-bridge inverter circuit.

3. The inverter of claim 2 , wherein the first winding includes a first terminal and a second terminal;
wherein the full-bridge inverter circuit comprises a first electrical switch electrically coupled to a second electrical switch at a first node and a third electrical switch electrically coupled to a fourth electrical switch at a second node;
wherein the DC-AC inverter comprises a capacitor and an inductor electrically coupled in series with the first node and the first terminal; and
wherein the second terminal is electrically coupled to the second node.

4. The inverter of claim 2 , wherein the first winding includes a first terminal and a second terminal;
wherein the full-bridge inverter circuit comprises a first electrical switch electrically coupled to a second electrical switch and the first terminal at a first node and a third electrical switch electrically coupled to a fourth switch and the second terminal at a second node.

5. The inverter of claim 2 , wherein the first winding includes a first terminal and a second terminal;
wherein the full-bridge inverter circuit comprises a first electrical switch electrically coupled to a second electrical switch at a first node and a third electrical switch electrically coupled to a fourth electrical switch at a second node;
wherein the DC-AC inverter comprises an inductor electrically coupled to the first node and the first terminal and a capacitor electrically coupled to the second node and the second terminal.

6. The inverter of claim 1 , wherein the cycloconverter comprises a set of electrical switches and a capacitor divider electrically coupled with the set of electrical switches.

7. The inverter of claim 6 , wherein the second winding includes the at least one terminal having a first terminal and a second terminal;
wherein the set of electrical switches comprises a first subset of electrical switches electrically coupled to a second subset of electrical switches at a first node;
wherein the capacitor divider comprises a first capacitor electrically coupled to a second capacitor and the first terminal at a second node; and
wherein the cycloconverter comprises the inductor electrically coupled to the second terminal and the first node.

8. The inverter of claim 7 , wherein each of the first subset of electrical switches and the second subset of electrical switches consists of a pair of blocking switches electrically coupled in series.

9. The inverter of claim 1 , wherein the active filter comprises a full-bridge switching circuit electrically coupled to the one or more energy storage devices.

10. The inverter of claim 9 , wherein the third winding includes a first terminal and a second terminal; and
wherein the full-bridge switching circuit comprises a first electrical switch electrically coupled to a second electrical switch and the first terminal at a first node and a third electrical switch electrically coupled to a fourth electrical switch and the second terminal at a second node.

11. The inverter of claim 9 , wherein the third winding includes a first terminal and a second terminal;
wherein the full-bridge switching circuit comprises a first electrical switch electrically coupled to a second electrical switch at a first node and a third electrical switch electrically coupled to a fourth electrical switch at a second node;
wherein the active filter comprises an inductor electrically coupled to the first node and the first terminal and a capacitor electrically coupled to the second node and the second terminal.

12. The inverter of claim 1 , wherein the active filter comprises the one or more energy storage devices, a half-bridge switching circuit, and a capacitor divider electrically coupled to the one or more energy storage devices and the half-bridge switching circuit.

13. The inverter of claim 12 , wherein the third winding includes a first terminal and a second terminal;
wherein the half-bridge switching circuit comprises a first electrical switch electrically coupled to a second electrical switch and the first terminal at a first node; and
wherein the capacitor divider comprises a first capacitor electrically coupled to a second capacitor and the second terminal at a second node.

14. The inverter of claim 12 , wherein the third winding includes a first terminal and a second terminal;
wherein the half-bridge switching circuit comprises a first electrical switch electrically coupled to a second electrical switch and the first terminal at a first node;
wherein the capacitor divider comprises a first capacitor electrically coupled to a second capacitor at a second node; and
wherein the active filter comprises an inductor electrically coupled to the second terminal and the second node.

15. The inverter of claim 1 , wherein the one or more energy storage devices consists of a capacitor.

16. The inverter of claim 1 , wherein the DC source comprises a photovoltaic module.

17. An inverter for converting an input direct current (DC) waveform from a DC source to an output alternating current (AC) waveform for delivery to an AC grid, the inverter comprising:
a controller having a processor and a memory;
a transformer that includes a first winding, a second winding, and a third winding;
a DC-AC inverter electrically coupled to the first winding of the transformer, wherein the DC-AC inverter is adapted to convert the input DC waveform to an AC waveform delivered to the transformer at the first winding;
a cycloconverter electrically coupled to the second winding of the transformer, wherein the cycloconverter is adapted to convert an AC waveform received at the second winding of the transformer to the output AC waveform having a grid frequency of the AC grid, and wherein the second winding has at least one terminal, the cycloconverter having an inductor connected directly to the at least one terminal; and
an active filter electrically coupled to the third winding of the transformer and comprising a plurality of electrical switches and one or more energy storage devices,
wherein the controller is adapted to control the switching cycles of the plurality of electrical switches of the active filter to sink and source power with the one or more energy storage devices based on a mismatch in power between the DC source and the AC grid.

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Assignees

• Sunpower Corp

Inventors

• Rodriguez Fernando
• Qin Hengsi
• Chapman Patrick

Classifications

• H02M7/5387

  in a bridge configuration · CPC title

• H02J7/34

  Parallel operation in networks using both storage and other DC sources, e.g. providing buffering (H02J7/14 takes precedence) · CPC title

• H02M5/458

  using semiconductor devices only · CPC title

• H02M1/12

  Arrangements for reducing harmonics from AC input or output · CPC title

• H02M7/4807

  having a high frequency intermediate AC stage · CPC title