Iron compound particles, method for producing the iron compound particles, and oxidation catalyst using the iron compound particles

Patent metadata

Field	Value
Publication number	US-9960429-B2
Application number	US-201615391635-A
Country	US
Kind code	B2
Filing date	Dec 27, 2016
Priority date	Dec 25, 2015
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

Iron compound particles comprise a β-FeOOH crystal phase and a metal element other than Fe with which the β-FeOOH crystal phase is doped, wherein
the metal element other than Fe is at least one metal element selected from the group consisting of elements of Al as well as 3d and 4d transition metals belonging to periodic table Groups 4 to 12 other than Fe,
an atomic ratio of the metal element other than Fe to the Fe element (metal element other than Fe/Fe element) is 0.001 to 0.5, and
the iron compound particles satisfy at least one of the following requirements (A) and (B):
(A) having a crystallite diameter of 1 to 60 nm when measured by X-ray diffraction; and (B) having an average particle diameter of 1 to 600 nm when measured by dynamic light scattering in a solvent.

First claim

What is claimed is:

1. Iron compound particles comprising a β-FeOOH crystal phase and a metal element other than Fe with which the β-FeOOH crystal phase is doped, wherein
the metal element other than Fe is at least one metal element selected from the group consisting of elements of Al as well as 3d and 4d transition metals belonging to periodic table Groups 4 to 12 other than Fe,
an atomic ratio of the metal element other than Fe to the Fe element (metal element other than Fe/Fe element) is 0.001 to 0.5, and
the iron compound particles satisfy at least one of the following requirements (A) and (B):
(A) having a crystallite diameter of 1 to 60 nm when measured by X-ray diffraction; and
(B) having an average particle diameter of 1 to 600 nm when measured by dynamic light scattering in a solvent.

2. The iron compound particles according to claim 1 , wherein a content of the β-FeOOH crystal phase is 50 to 100 mol % relative to that of all iron compound crystal phases.

3. The iron compound particles according to claim 1 , wherein both of the requirements (A) and (B) are satisfied.

4. The iron compound particles according to claim 1 , wherein
primary particles thereof are rod shaped,
major axes of the primary particles have an average length of 1 to 50 nm, and
an average ratio of the major axes to minor axes in terms of length (major axes/minor axes) is 3 to 10.

5. The iron compound particles according to claim 1 , wherein
the metal element other than Fe is at least one metal element selected from the group consisting of a Ni element, a Co element, a Mn element, a Cr element, a Zn element and an Al element.

6. An oxidation catalyst comprising the iron compound particles according to claim 1 .

7. A method for producing the iron compound particles according to claim 1 , comprising preparing a colloidal solution having a pH of 1.8 to 5.0 by mixing a raw-material solution A containing a Fe ion and at least one metal ion other than the Fe ion selected from the group consisting of an Al ion as well as 3d and 4d transition metal ions belonging to periodic table Groups 4 to 12 other than the Fe ion with a raw-material solution B containing a neutralizer, so that iron compound particles having the β-FeOOH crystal phase doped with the metal element other than Fe are obtained.

8. The method for producing iron compound particles according to claim 7 , wherein
the metal ion other than the Fe ion is at least one metal ion selected from the group consisting of a Ni ion, a Co ion, a Mn ion, a Cr ion, a Zn ion and an Al ion.

9. The method for producing iron compound particles according to claim 7 , wherein
the neutralizer is a basic compound.

Assignees

• Toyota Chuo Kenkyusho Kk

Inventors

• Mori Tomiko
• Suda Akihiko
• Morikawa Takeshi

Classifications

• B01J37/031

  Precipitation · CPC title

• H01M4/9016 Primary

  Oxides, hydroxides or oxygenated metallic salts · CPC title

• B01J23/862

  Iron and chromium · CPC title

• B01J23/8892

  Manganese · CPC title

• B01J23/745

  Iron · CPC title