Cascaded photovoltaic structures with interdigitated back contacts

Patent metadata

Field	Value
Publication number	US-9960302-B1
Application number	US-201615297039-A
Country	US
Kind code	B1
Filing date	Oct 18, 2016
Priority date	Oct 18, 2016
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A solar module is provided. The solar module includes a number of photovoltaic structures. Each photovoltaic structure has an interdigitated back contact, and the photovoltaic structures are cascaded, wherein any two adjacent structures are electrically coupled by overlapping their edges.

First claim

What is claimed is:

1. A solar module, comprising:
a plurality of photovoltaic structures, each having a front side, a back side, and an interdigitated back contact;
wherein each photovoltaic structure comprises a first edge and a second edge opposite to the first edge;
wherein the plurality of photovoltaic structures include first, second, and third structures, wherein the second structure is adjacent to and positioned between the first and third structures;
wherein each of the first and third structures comprises:
first and second front edge busbars positioned on the first and second edges, respectively, of the front side of the structure, and
first and second back edge busbars positioned on the first and second edges, respectively, of the back side of the structure; and

wherein the first and second edges of the second structure are coupled with and positioned above the second edge of the first structure and first edge of the third structure, respectively.

2. The solar module of claim 1 , wherein the first front edge busbar is electrically coupled to the first back edge busbar; and
wherein the second front edge busbar is electrically coupled to the second back busbar.

3. The solar module of claim 2 , wherein the first front edge busbar is electrically coupled the first back edge busbar using a via or a heavily doped region internal to the first or third structure.

4. The solar module of claim 1 , wherein the first and second structures are electrically and mechanically coupled by a conductive paste.

5. The solar module of claim 1 ,
wherein the second photovoltaic structure comprises a first edge busbar near the first edge of the back side and a second edge busbar near the second edge of the back side.

6. The solar module of claim 5 , wherein the first structure and second structure are electrically coupled to each other by overlapping the second front edge busbar of the first structure with the first edge busbar of the second structure.

7. The solar module of claim 5 , wherein the third structure and second structure are electrically coupled to each other by overlapping the first front edge busbar of the third structure with the second edge busbar of the second structure.

8. The solar module of claim 1 , wherein the third and second structures are electrically and mechanically coupled by a conductive paste.

9. A solar cell, comprising:
a semiconductor structure having a front side and a back side;
a back contact located on the back side of the structure, wherein the contact comprises:
a first plurality of finger lines having a first polarity;
a second plurality of finger lines having a second polarity that is opposite the first polarity, wherein the first and second pluralities of finger lines are interdigitated;
a first back edge busbar positioned on a first edge of the back side of the structure and electrically connected to the first plurality of finger lines; and
a second back edge busbar positioned on a second edge of the back side of the structure and electrically connected to the second plurality of finger lines;

a first front edge busbar located on the first edge of the front side of the structure, wherein the first front edge busbar is electrically coupled to the first back edge busbar; and
a second front busbar located on the second edge of the front side of the structure, wherein the second front edge busbar is electrically coupled to the second back edge busbar.

10. The solar cell of claim 9 , wherein the first or second front edge busbar is coupled to the first or second back edge busbar, respectively, using one or more vias.

11. The solar cell of claim 9 , wherein the first or second front edge busbar is coupled to the first or second back edge busbar, respectively, using one or more heavily doped regions internal to the semiconductor structure.

Assignees

• Solarcity Corp
• Tesla Inc

Inventors

• Heng Jiunn Benjamin
• Rive Peter J
• Xie Zhigang
• Yang Bobby

Classifications

• H01L31/043

  Electricity · mapped topic

• H01L31/0516 Primary

  Electricity · mapped topic

• H01L31/022458

  Electricity · mapped topic

• H10F77/227

  for emitter wrap-through [EWT] photovoltaic cells, e.g. interdigitated emitter-base back-contacts · CPC title

• H10F77/219

  Arrangements for electrodes of back-contact photovoltaic cells · CPC title