Dielectric composition and multilayer ceramic capacitor containing the same

Patent metadata

Field	Value
Publication number	US-9959976-B2
Application number	US-201615277646-A
Country	US
Kind code	B2
Filing date	Sep 27, 2016
Priority date	Mar 21, 2016
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A multilayer ceramic capacitor includes a ceramic body including dielectric layers and first and second internal electrodes disposed to face each other with respective dielectric layers interposed therebetween; and first and second external electrodes disposed on outer surfaces of the ceramic body, wherein the dielectric layer contains zirconium (Zr), a Zr content is 2×Zr/(Ba+Ca+Ti+Zr) based on an atomic ratio, a first crystal grain is composed of a core part having a Zr content of 3.0 at % or less and a shell part having a Zr content of 4.0 to 15.0 at %, and a number fraction of the first crystal grain to all crystal grains in the dielectric layer is 4% or more.

First claim

What is claimed is:

1. A multilayer ceramic capacitor comprising:
a ceramic body including dielectric layers and first and second internal electrodes disposed to face each other with respective dielectric layers interposed therebetween; and
first and second external electrodes disposed on outer surfaces of the ceramic body,
wherein the dielectric layer contains a first crystal grain composed of a core part having a non-zero zirconium (Zr) content of 3.0 at % or less, based on 100 at % of the core part, and a shell part having a Zr content of 4.0 to 15.0 at %, based on 100 at % of the shell part, and a number fraction of the first crystal grain to all crystal grains in the dielectric layer is 4% or more,
wherein the dielectric layer is formed of a dielectric composition containing a base material powder composed of Ba(Ti 1-x Zr x )O 3 as a first main ingredient and Ba(Ti 1-y Zr y )O 3 as a second main ingredient, the first and second main ingredients having different contents of Zr from each other,
wherein the dielectric composition further contains a fifth accessory ingredient, an oxide or carbonate containing Mg or Al corresponding to a fixed-valence acceptor element, in a content of 0.0 to 2.0 at %, based on 100 at % of the base material powder.

2. The multilayer ceramic capacitor of claim 1 , wherein in the dielectric composition represented by (1-z)[Ba(Ti 1-x Zr x )O 3 ]+z[Ba(Ti 1-y Zr y )O 3 ], composed of Ba(Ti 1-x Zr x )O 3 as the first main ingredient and Ba(Ti 1-y Zr y )O 3 as the second main ingredient,
x is 0.03 or less, and a content y of Zr in a second main ingredient powder and a mole fraction z of the second main ingredient powder belong in a boundary and an internal area of a diagram obtained by connecting points A(5,95), B(10,90), C(20,50), D(35,30), E(50,20), F(75,15), G(100,10), H(100,2), I(75,3), J(50,4), K(35,5), L(20,5), M(10,90), and N(5,40) in a graph in which the x axis represents the content y of Zr in the second main ingredient powder and the y axis represents the mole fraction z of the second main ingredient powder in the base material powder.

3. The multilayer ceramic capacitor of claim 1 , wherein in Ba(Ti 1-x Zr x )O 3 and Ba(Ti 1-y Zr y )O 3 , Ba is substituted with Ca, and a content of the substituted Ca is 20 at % or less, based on 100 at % of the base material powder.

4. The multilayer ceramic capacitor of claim 1 , wherein the dielectric composition further contains a first accessory ingredient, an oxide or carbonate containing at least one of manganese (Mn), vanadium (V), chromium (Cr), iron (Fe), nickel (Ni), cobalt (Co), copper (Cu), and zinc (Zn) in a content of 0.2 to 2.0 at %, based on 100 at % of the base material powder.

5. The multilayer ceramic capacitor of claim 1 , wherein the dielectric composition further contains a second accessory ingredient, an oxide or carbonate containing at least one of Ba and Ca in a content of 0.0 to 3.0 at %, based on 100 at % of the base material powder.

6. The multilayer ceramic capacitor of claim 1 , wherein the dielectric composition further contains a third accessory ingredient, an oxide or carbonate containing Si or a glass compound containing Si in a content of 0.2 to 5.0 at %, based on 100 at % of the base material powder.

7. The multilayer ceramic capacitor of claim 1 , wherein the dielectric composition further contains a fourth accessory ingredient, an oxide or carbonate containing at least one of yttrium (Y), dysprosium (Dy), holmium (Ho), erbium (Er), gadolinium (Gd), cerium (Ce), neodymium (Nd), samarium (Sm), lanthanum (La), terbium (Tb), ytterbium (Yb), and praseodymium (Pr) in a content of 0.0 to 4.0 at %, based on 100 at % of the base material powder.

8. The multilayer ceramic capacitor of claim 1 , wherein the core part has a diameter of 50 nm or more.

9. A dielectric composition comprising a first crystal grain composed of a core part having a non-zero Zr content of 3.0 at % or less, based on 100 at % of the core part, and a shell part having a Zr content of 4.0 to 15.0 at %, based on 100 at % of the shell part, and a number fraction of the first crystal grain to all crystal grains in the dielectric composition is 4% or more,
further comprising a fifth accessory ingredient, an oxide or carbonate containing Mg or Al, in a content of 0.0 to 2.0 at %, based on 100 at % of the dielectric composition.

10. The dielectric composition of claim 9 , further comprising a first accessory ingredient, an oxide or carbonate containing at least one of manganese (Mn), vanadium (V), chromium (Cr), iron (Fe), nickel (Ni), cobalt (Co), copper (Cu), and zinc (Zn) in a content of 0.2 to 2.0 at %, based on 100 at % of the dielectric composition.

11. The dielectric composition of claim 9 , further comprising a second accessory ingredient, an oxide or carbonate containing at least one of Ba and Ca in a content of 0.0 to 3.0 at %, based on 100 at % of the dielectric composition.

12. The dielectric composition of claim 9 , further comprising a third accessory ingredient, an oxide or carbonate containing Si or a glass compound containing Si in a content of 0.2 to 5.0 at %, based on 100 at % of the dielectric composition.

13. The dielectric composition of claim 9 , further comprising a fourth accessory ingredient, an oxide or carbonate containing at least one of yttrium (Y), dysprosium (Dy), holmium (Ho), erbium (Er), gadolinium (Gd), cerium (Ce), neodymium (Nd), samarium (Sm), lanthanum (La), terbium (Tb), ytterbium (Yb), and praseodymium (Pr) in a content of 0.0 to 4.0 at %, based on 100 at % of the dielectric composition.

Assignees

• Samsung Electro Mech

Inventors

• Yoon Seok Hyun
• Kim Dong Hun
• Park Jung Deok
• Nam Chan Hee
• Seo Jung Wook

Classifications

• H01G4/30 Primary

  Stacked capacitors (H01G4/33 takes precedence) · CPC title

• H01G4/228

  Terminals · CPC title

• C01G25/02

  Oxides · CPC title

• C01P2006/40

  Electric properties · CPC title

• H01G4/1227

  based on alkaline earth titanates · CPC title