Image forming apparatus suited for management of waste toner

Patent metadata

Field	Value
Publication number	US-9958824-B2
Application number	US-201615356573-A
Country	US
Kind code	B2
Filing date	Nov 19, 2016
Priority date	Nov 19, 2015
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

Provided is an image forming apparatus that reduces replacement frequency for waste toner container, and efficiently performs waste toner accommodation with a waste toner container. The image forming apparatus includes a toner detection sensor detecting a quantity of a toner in a toner container; a waste toner detection sensor detecting an accommodation quantity of a waste toner removed from a photosensitive medium and accommodated in a waste toner container; a waste toner container full-state forecasting part that, upon toner detection sensor detecting empty state of toner container, forecasts whether waste toner container is filled up with waste toner before toner container newly loaded is emptied, on detection result by waste toner detection sensor; and a system control part that, upon waste toner container full-state forecasting part forecasting waste toner container being filled up, notifies a replacement message urging replacement of waste toner container to a panel part.

First claim

What is claimed is:

1. An image forming apparatus, comprising:
a plurality of toner containers,
a toner detection sensor that detects a quantity of a toner in a toner container of the plurality of toner containers,
a waste toner detection sensor that detects an accommodation quantity of a waste toner that has been accommodated in a waste toner container, the waste toner having been removed from a photosensitive medium,
a waste toner container full-state forecasting part that, upon the toner detection sensor detecting an empty state of the toner container, forecasts whether or not the waste toner container will be filled up with the waste toner before a toner container that has been newly loaded is emptied, based on the result of detection by the waste toner detection sensor, and
a system control part that, upon the waste toner container full-state forecasting part forecasting that the waste toner container will be filled up, notifies a replacement message that urges replacement of the waste toner container to a panel part,
wherein
the waste toner container full-state forecasting part forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when at least one specified toner container is emptied,
the waste toner container full-state forecasting part counts the number of times that the plurality of toner containers have been emptied, and
at the point in time when a toner container with which the number of times when it was emptied is the largest has been emptied, the waste toner container full-state forecasting part forecasts whether or not the waste toner container will be filled up with the waste toner.

2. The image forming apparatus according to claim 1 , wherein, in the situation where the difference between the accommodation quantity of the waste toner at this time that has been detected by the waste toner detection sensor at the point in time when the toner container at this time has been emptied, and the accommodation quantity of the waste toner at the previous time that was detected by the waste toner detection sensor at the point in time when the toner container at the previous time was emptied exceeds the residual capacity of the waste toner container, the waste toner container full-state forecasting part notifies a replacement instruction to the system control part.

3. The image forming apparatus according to claim 1 , wherein, every time the toner container is emptied, the waste toner container full-state forecasting part stores the difference between the accommodation quantity of the waste toner at this time that has been detected by the waste toner detection sensor at the point in time when the toner container at this time has been emptied, and the accommodation quantity of the waste toner at the previous time that was detected by the waste toner detection sensor at the point in time when the toner container at the previous time was emptied, to determine an average value or maximum value of the differences, and in the situation where the average value or maximum value exceeds the residual capacity of the waste toner container, notifies a replacement instruction to the system control part.

4. An image forming apparatus, comprising:
a plurality of toner containers,
a toner detection sensor that detects a quantity of a toner in a toner container of the plurality of toner containers,
a waste toner detection sensor that detects an accommodation quantity of a waste toner that has been accommodated in a waste toner container, the waste toner having been removed from a photosensitive medium,
a waste toner container full-state forecasting part that, upon the toner detection sensor detecting an empty state of the toner container, forecasts whether or not the waste toner container will be filled up with the waste toner before a toner container that has been newly loaded is emptied, based on the result of detection by the waste toner detection sensor, and
a system control part that, upon the waste toner container full-state forecasting part forecasting that the waste toner container will be filled up, notifies a replacement message that urges replacement of the waste toner container to a panel part,
wherein
the waste toner container full-state forecasting part forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when at least one specified toner container is emptied,
the plurality of toner containers accommodate a black toner and a plurality of color toners, respectively, and
the waste toner container full-state forecasting part
counts a first number of times that the toner container that accommodates the black toner has been emptied, and a second number of times indicating a total number of times that the toner containers that accommodate the plurality of color toners have been emptied,
in the situation where the first number of times is larger than the second number of times, forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when the toner container that accommodates the black toner has been emptied, and
in the situation where the second number of times is larger than the first number of times, forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when the toner container that accommodates any one of the plurality of color toners has been emptied.

5. An image forming apparatus, comprising:
a plurality of toner containers,
a toner detection sensor that detects a quantity of a toner in a toner container of the plurality of toner containers,
a waste toner detection sensor that detects an accommodation quantity of a waste toner that has been accommodated in a waste toner container, the waste toner having been removed from a photosensitive medium,
a waste toner container full-state forecasting part that, upon the toner detection sensor detecting an empty state of the toner container, forecasts whether or not the waste toner container will be filled up with the waste toner before a toner container that has been newly loaded is emptied, based on the result of detection by the waste toner detection sensor, and
a system control part that, upon the waste toner container full-state forecasting part forecasting that the waste toner container will be filled up, notifies a replacement message that urges replacement of the waste toner container to a panel part,
wherein
the waste toner container full-state forecasting part forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when at least one specified toner container is emptied,
the plurality of toner containers accommodate a black toner and a plurality of color toners, respectively, and
the waste toner container full-state forecasting part forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when the toner container of the plurality of toner containers with which the number of times that it was emptied is larger than a specific criterion value has been emptied.

6. The image forming apparatus according to claim 1 , further comprising a plurality of the toner containers, wherein
the waste toner container full-state forecasting part forecasts whether or not the waste toner container will be filled up with the waste toner at the point in time when any one of the plurality of toner containers has been emptied.

7. The image forming apparatus according to claim 1 , wherein, the longer the replacement cycle time for the toner container that is an object the empty state of which is to be detected, the lower the waste toner container full-state forecasting part will set the accommo

Assignees

• Kyocera Document Solutions Inc

Inventors

• Takeuchi Naoki

Classifications

• G03G21/1875

  provided with identifying means or means for storing process- or use parameters, e.g. lifetime of the cartridge · CPC title

• G03G21/12 Primary

  Toner waste containers · CPC title

• G03G21/10 Primary

  Collecting or recycling waste developer · CPC title

• G03G15/556

  for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement · CPC title

• G03G15/553

  Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job · CPC title