Gas sensor element

Patent metadata

Field	Value
Publication number	US-9958412-B2
Application number	US-201514793211-A
Country	US
Kind code	B2
Filing date	Jul 7, 2015
Priority date	Jul 18, 2014
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A gas sensor element having a porous protective layer with excellent water repellency. Provided is a gas sensor element having a detection portion, which has a stack of a solid electrolyte body having a pair of electrodes on opposite sides thereof and a heat generating body including a heat generating source, and a porous protective layer formed around the detection portion. The porous protective layer has thermal conductivity λ in the range of 0.2 to 5 W/mK, and has λCpρ, which is the product of the thermal conductivity λ(W/mK), density ρ(g/m 3 ), and specific heat Cp(J/gK), in the range of 5.3×10 5 to 2.1×10 7 WJ/m 4 K 2 .

First claim

What is claimed is:

1. A gas sensor element comprising:
a detection portion having a stack of a solid electrolyte body and a heat generating body, the solid electrolyte body having at least a pair of electrodes on opposite sides thereof and the heat generating body including a heat generating source; and
a porous protective layer formed around the detection portion and including an aggregate and a coating material, wherein
the porous protective layer, as a whole, has a thermal conductivity λ in a range of 0.2 to 5 W/mK, and has λCpρ in a range of 5.3×10 5 to 2.1×10 7 WJ/m 4 K 2 , the λCpρ being a product of the thermal conductivity λ(W/mK), density ρ(g/m 3 ), and specific heat Cp(J/gK).

2. The gas sensor element according to claim 1 , wherein the porous protective layer, as a whole, has a porosity in a range of greater than or equal to 10 and less than 50%.

3. The gas sensor element according to claim 1 , wherein
the porous protective layer has a stacked structure of a lower layer and an upper layer, the lower layer being in contact with the detection portion located in the gas sensor element, and the upper layer facing an outside of the gas sensor element,
a porosity of the upper layer is relatively lower than a porosity of the lower layer, and
at least the upper layer has a two-layer structure including an aggregate and a coating material, the aggregate containing at least one of alumina, silicon carbide, spinel, or aluminum nitride, and the coating material containing at least one of silica, alumina, titania, zirconia, antimony oxide, or zinc oxide.

4. A gas sensor element comprising:
a detection portion having a stack of a solid electrolyte body and a heat generating body, the solid electrolyte body having at least a pair of electrodes on opposite sides thereof and the heat generating body including a heat generating source; and
a porous protective layer formed around the detection portion, wherein
the porous protective layer has a thermal conductivity λ in a range of 0.2 to 5 W/mK, and has λCpρ in a range of 5.3×10 5 to 2.1×10 7 WJ/m 4 K 2 , the λCpρ being a product of the thermal conductivity λ(W/mK), density ρ(g/m 3 ), and specific heat Cp(J/gK), and
the porous protective layer further has a capillary radius in a range of 0.01 to 10 μm.

5. A gas sensor element comprising:
a detection portion having of a solid electrolyte body and a heat generating body, the solid electrolyte body having at least a pair of electrodes on opposite sides thereof and the heat generating body including a heat generating source; and
a porous protective layer formed around the detection portion, wherein
the porous protective layer has a thermal conductivity λ in a range of 0.2 to 5 W/mK, and has λCpρ in a range of 5.3×10 5 to 2.1×10 7 WJ/m 4 K 2 , the λCpρ being a product of the thermal conduct λ(W/mK), density ρ(g/m 3 ), and specific heat Cp(J/gK), and
the porous protective layer has a single-layer structure including an aggregate and a coating material, the aggregate containing at least one of silicon carbide or aluminum nitride, and the coating material containing at least one of silica or antimony oxide.

Assignees

• Toyota Motor Co Ltd
• Denso Corp

Inventors

• Nishijima Hiroki
• Miyake Yoshiharu
• Kondo Haruki
• Nakae Makoto
• Takeuchi Tooru
• Tamura Masayuki
• Murai Atsushi

Classifications

• G01N27/4071

  using sensor elements of laminated structure · CPC title

• G01N27/4077

  Means for protecting the electrolyte or the electrodes · CPC title

• G01N27/409

  Oxygen concentration cells · CPC title

• G01N27/4067 Primary

  Means for heating or controlling the temperature of the solid electrolyte · CPC title