Temperature probe and method for producing a temperature probe

Patent metadata

Field	Value
Publication number	US-9958335-B2
Application number	US-201314442346-A
Country	US
Kind code	B2
Filing date	Sep 27, 2013
Priority date	Nov 12, 2012
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

The invention relates to a temperature probe comprising two first ceramic plates, a second ceramic plate arranged between the first ceramic plates, and two third ceramic plates. Each of the two first ceramic plates comprises an opening in each in which an NTC sensor element is arranged. An electrode is arranged between the second ceramic plate and each of the first ceramic plates. The first and the second ceramic plates are arranged between the two third ceramic plates. An electrode is arranged between each third ceramic plate and a first ceramic plate. Each electrode electrically contacts an NTC sensor element. Each NTC sensor element is enclosed by ceramic plates. The first, the second and the third ceramic plates and the NTC sensor elements are sintered to form a ceramic body. The invention further relates to a method for producing a temperature probe.

First claim

We claim:

1. A temperature probe, comprising:
a plurality of electrodes;
two first ceramic plates each having an opening in which an NTC sensor element is arranged;
a second ceramic plate arranged between the first ceramic plates, wherein first electrodes of the plurality of electrodes are respectively arranged between the second ceramic plate and each of the two first ceramic plates, and wherein the first electrodes of the plurality of electrodes each electrically contact an NTC sensor element of a first ceramic plate of the two first ceramic plates; and
two third ceramic plates, wherein the first and the second ceramic plates are arranged between the two third ceramic plates, and wherein second electrodes of the plurality of electrodes are respectively arranged between each of the third ceramic plates and a first ceramic plate of the two first ceramic plates, the second electrodes of the plurality of electrodes each electrically contacting an NTC sensor element of a first ceramic plate of the two first ceramic plates;
wherein the NTC sensor elements are each laterally completely enclosed by ceramic plates, and wherein the first, the second, and the third ceramic plates and the NTC sensor elements are formed into a ceramic body by sintering ceramic films and ceramic sensor elements; and
wherein two terminal caps are applied to the ceramic body, wherein each terminal cap is electrically connected to at least two electrodes of the plurality of electrodes.

2. The temperature probe according to claim 1 , comprising:
a plurality of at least three first ceramic plates each having an opening in which an NTC sensor element is arranged; and
a plurality of second ceramic plates, wherein each second ceramic plate is arranged directly between two first ceramic plates, first electrodes of the plurality of electrodes for contacting the NTC sensor elements are respectively arranged between each respective second ceramic plate and each of the two first ceramic plates between which the respective second ceramic plate is arranged, and wherein the first and second ceramic plates are arranged between the third ceramic plates.

3. The temperature probe according to claim 1 , further comprising two fourth ceramic plates, wherein the first, second, and third ceramic plates are arranged between the two fourth ceramic plates, and wherein the two fourth ceramic plates are formed jointly with the first, second, and third ceramic plates and the NTC sensor elements by sintering ceramic films and ceramic sensor materials to form a ceramic body.

4. The temperature probe according claim 1 , wherein the NTC sensor elements have one of the following structures: a perovskite structure comprising the elements Y, Ca, Cr, Al, and O, or a spinel structure comprising the elements Ni, Co, Mn, and O.

5. The temperature probe according to claim 4 , wherein the NTC sensor elements have a perovskite structure having the formula (Y 1-x Ca x ) (Cr 1-y Al y )O 3 with x=0.03 to 0.05 and y=0.85.

6. The temperature probe according to claim 4 , wherein the NTC sensor elements have a spinel structure having the formula Co 3-(x+y) Ni x Mn y O 4 with x=1.32 and y=1.32.

7. The temperature probe according to claim 1 , wherein the first, second, and third ceramic plates comprise aluminum oxide or a glass ceramic.

8. The temperature probe according to claim 1 , wherein the first, second and third ceramic plates have a thickness between 10 μm and 100 μm.

9. A method for producing a temperature probe, comprising:
arranging ceramic sensor materials in an opening in each of two first ceramic films;
arranging a second ceramic film between the two first ceramic films;
respectively arranging first electrodes of a plurality of electrodes between the second ceramic film and each of the two first ceramic films between which the second ceramic film is arranged, wherein the first electrodes of the plurality of electrodes each electrically contact ceramic sensor material arranged in a first ceramic film of the two first ceramic films;
arranging the first and the second ceramic films between two third ceramic films;
respectively arranging second electrodes of the plurality of electrodes between each of the third ceramic films and a first ceramic film of the two first ceramic films, the second electrodes of the plurality of electrodes each electrically contacting ceramic sensor material arranged in a first ceramic film of the two first ceramic films, wherein the ceramic sensor materials are each laterally completely enclosed by ceramic films;
sintering the first, the second, and the third ceramic films and the ceramic sensor material to form a ceramic body comprising first, second and third ceramic films and NTC sensor elements; and
applying at least two terminal caps to the ceramic body such that each of the terminal caps is connected with two electrodes of the plurality of electrodes.

10. The method according to claim 9 , wherein the NTC sensor elements are connected in parallel by the terminal caps.

11. The method according to claim 10 , wherein the resistance of the temperature probe is set by mechanical machining of one of the terminal caps.

12. The method according to claim 11 , wherein the mechanical machining of the two terminal caps is performed by grinding or trimming.

13. The method according to claim 9 , wherein the two terminal caps are applied using one of the following methods: partially immersing the ceramic body in a metallization paste, sputtering, flame spraying, or plasma spraying.

14. The method according to claim 9 , wherein the ceramic films are produced by a film casting process or a film drawing process.

15. A method for producing a temperature probe, comprising:
arranging ceramic sensor materials in an opening in each of two first ceramic films;
arranging a second ceramic film between the two first ceramic films;
respectively arranging first electrodes of a plurality of electrodes between the second ceramic film and each of the two first ceramic films between which the second ceramic film is arranged, wherein the first electrodes of the plurality of electrodes each electrically contact ceramic sensor material arranged in a first ceramic film of the two first ceramic films;
arranging the first and the second ceramic films between two third ceramic films;
respectively arranging second electrodes of the plurality of electrodes between each of the third ceramic films and a first ceramic film of the two first ceramic films, the second electrodes of the plurality of electrodes each electrically contacting ceramic sensor material arranged in a first ceramic film of the two first ceramic films, wherein the ceramic sensor materials are each laterally completely enclosed by ceramic films;
arranging the first, second and third ceramic films between two fourth ceramic films;
sintering the first, the second, third and the fourth ceramic films and the ceramic sensor material to form a ceramic body comprising first, second, third and fourth ceramic films and NTC sensor elements; and
applying at least two terminal caps to the ceramic body such that each of the terminal caps is connected with two electrodes of the plurality of electrodes.

16. The method according to claim 15 , wherein the NTC sensor elements have one of the following structures: a perovskite structure comprising the elements Y, Ca, Cr, Al, and O, or a spinel structure comprising the elements Ni, Co, Mn, and O.

17. The method according to claim 15 , wherein the NTC sensor elements have a perovskite structure having the formula (Y 1-x Ca x ) (Cr 1-y Al y

Assignees

• Epcos Ag

Inventors

• Ihle Jan
• Kloiber Gerald

Classifications

• G01K1/08 Primary

  Protective devices, e.g. casings · CPC title

• G01K7/22

  the element being a non-linear resistance, e.g. thermistor (G01K7/26 takes precedence) · CPC title